Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
This surface architecture promotes deep bone integration and enhances frictional stability across the entire seating interface. The result is reliable, long-term biological fixation without the need for cement, supporting durable performance in load-bearing joint reconstruction.
Securing a Hip Acetabular Cup in variable pelvic bone quality requires a fixation strategy that accommodates multiple trajectories and cortical interfaces. This Hip Acetabular Cup offers a multi-hole shell configuration with angularly distributed screw holes and threaded locking mechanisms, engineered for bicortical screw engagement. Load paths are optimized to reduce cantilever forces on the ilium, enhancing construct durability under high patient activity levels.
Hip Acetabular Cup performance is heavily influenced by the wear rate of the articulation interface. This system utilizes precision-machined internal geometry with sub-10 micron tolerances, compatible with cross-linked UHMWPE and ceramic liners. The taper-lock mechanism and anti-rotation features in the Hip Acetabular Cup mitigate micromotion at the liner-shell interface, significantly reducing wear particle generation and polyethylene creep.
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Hip Acetabular Cup is used in total hip arthroplasty to restore joint articulation and load-bearing functionality.
Applied in post-traumatic hip reconstruction to stabilize acetabular defects and support femoral head articulation.
Utilized during complex revisions to replace failed or loosened primary implants, ensuring biomechanical restoration and implant longevity.
Deployed to manage degenerative joint disease by replacing the damaged acetabulum and enabling low-friction joint movement.
Implanted when femoral head collapse compromises joint stability, enabling effective articulation with the new acetabular interface.
Used to address congenital hip deformities by providing stable anatomical reconstruction and precise socket alignment.
Restoring the native hip biomechanics demands a Hip Acetabular Cup that adapts accurately to individual pelvic morphologies. This design provides hemispherical and asymmetric geometries with controlled polar offset to restore the center of rotation. Each Hip Acetabular Cup offers fine-size increments and low-profile rims to ensure complete bone contact while minimizing impingement risk during deep flexion.
Repetitive loading across millions of gait cycles subjects the Hip Acetabular Cup to complex stress states. Manufactured from HIP-processed Ti-6Al-4V ELI, this cup demonstrates superior fatigue resistance validated by ISO 7206 testing protocols. The bulk microstructure and optimized wall thickness of the Hip Acetabular Cup enable it to resist plastic deformation and failure under extreme torsional and axial loads.
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Frigate uses high-precision CNC turning and 5-axis milling machines to maintain tight tolerances on outer diameters. These tolerances ensure a consistent interference fit in the acetabular cavity during surgery. Dimensional checks using CMM validate radial roundness and sphericity. This precision avoids micromotion and enhances implant longevity.
Frigate applies titanium plasma spray or HA (hydroxyapatite) coatings using controlled thermal spray processes. These coatings increase surface roughness to enhance bone ongrowth. Scanning electron microscopy (SEM) is used to validate coating morphology and thickness. Consistent coating adhesion meets ASTM F1147 and ISO 13779 standards.
Frigate uses FEA-based fatigue simulations to validate component performance under cyclic load scenarios. Material selection, typically Ti-6Al-4V ELI, supports high-cycle fatigue life. Manufacturing routes like hot isostatic pressing (HIP) reduce internal porosity. Finished parts undergo cyclic load testing per ISO 7206-4 to ensure compliance.
Frigate uses coordinate measuring machines (CMM) for dimensional inspection of hemispherical geometry and locking groove features. Surface roughness is checked using profilometers, ensuring Ra values match surgical requirements. Dye penetrant testing is used to detect surface cracks post-machining. All measurements are recorded for traceability as per ISO 13485 standards.
Frigate performs assembly force testing to measure the push-in and pull-out forces of the liner-locking system. Precision gauges simulate liner insertion and assess deformation under mechanical stress. Finite element analysis verifies stress distribution around locking tabs. Compatibility tests comply with ASTM F1820 guidelines.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!