Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Designed to protect internal components from dust, moisture, and impact in demanding environments.
Engineered to create strong, leak-proof connections between pipes, valves, and equipment.
Built to move liquids or gases with consistent flow and pressure control.
Developed to precisely manage the flow, direction, or pressure of fluids.
Produced by forcing material through a die to achieve exact shapes and dimensions.
Converts alternating current voltage levels through electromagnetic induction for efficient power distribution.
Provides a flexible, insulated pathway for safe transfer of electrical current to devices.
Uses coiled conductors to store energy and control current in electrical circuits.
Transmits electrical power or signals with optimized conductivity and insulation integrity.
Delivers high-current flow through rigid, low-resistance conductive metal strips in power systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Power conversion systems often suffer from residual ripple and noise due to high-frequency switching. This leads to signal distortion and degraded performance in sensitive load circuits. Output Chokes offer high inductance with low core losses, which attenuates ripple voltage effectively and stabilizes DC output. Buyers benefit from cleaner signals, lower EMI, and reduced need for additional filtering downstream.
Load fluctuations—like inrush currents, short circuits, or back EMF—can cause voltage spikes and current surges. These conditions damage switching devices or cause control loop instability. Our Output Chokes provide current smoothing and transient suppression, offering low saturation flux density and optimized thermal profiles. This ensures safe decoupling between converter and load, even under dynamic operating conditions.
Switching elements in inverters and SMPS experience repetitive electrical stress due to steep output current slopes (di/dt). Output Chokes with high di/dt handling capability and low leakage inductance limit current transients, thus extending the service life of semiconductors. Buyers reduce unplanned downtimes and improve inverter MTBF (Mean Time Between Failures).
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Smooths pulsating output current, providing continuous conduction mode operation and reducing electromagnetic interference in telecom and data center converters.
Filters high-frequency inverter switching noise, ensuring cleaner DC output to batteries or AC interface through isolation transformers in PV systems.
Dampens output voltage transients during load switching, stabilizing power delivery to critical loads during battery-to-line transition periods.
Limits inrush and ripple currents during charge/discharge cycles, preserving battery lifespan and protecting DC bus in modular systems.
Controls high-frequency ripple and switching noise, reducing harmonic distortion and ensuring compliance with EMC standards in onboard or offboard chargers.
Isolates switching transients from sensitive control electronics, improving noise immunity in PLCs, servo controllers, and robotics power interfaces.
Continuous high current operation leads to core saturation and overheating in poorly designed inductors. Our Output Chokes use high thermal class insulation systems and low-loss magnetic materials, ensuring stable inductance at elevated temperatures and excellent heat dissipation. Buyers get longer thermal life and minimal drift over time.
With switching frequencies ranging from 10 kHz to 100 kHz, high-speed converters require magnetics that can maintain performance without core saturation. Our Output Chokes are engineered with frequency-optimized ferrite or amorphous cores, enabling low core losses at high frequencies. This improves overall power conversion efficiency and reduces filter size.
Check all our Frequently Asked Question
Frigate uses magnetic cores with high saturation flux density to maintain stable inductance even at peak load currents. The chokes are designed with precise air gap control to prevent magnetic collapse. Advanced simulations validate core behavior under thermal and electrical stress. This ensures inductance does not drop, avoiding ripple increase or current distortion.
Frigate selects ferrite or amorphous metal cores based on the target switching frequency and thermal limits. Ferrite offers low core loss at moderate frequencies, while amorphous cores work better above 50 kHz. The material choice is driven by efficiency, EMI suppression, and thermal stability. Each choke is tested for loss behavior across frequency range.
Frigate uses multi-layer winding techniques and high-permeability cores to reduce physical footprint while maintaining required inductance. Thermal management is addressed through custom core shapes and heat dissipation paths. Low-profile terminations and mounting options are provided for easy integration. These designs meet electrical specs without compromising on space or safety.
Frigate controls leakage inductance by optimizing winding geometry, coil spacing, and interleaving layers. This improves coupling and reduces stray fields, which is important in EMI-sensitive circuits. Simulation tools are used during design to predict magnetic field distribution. Final designs are tested for parasitics before approval.
Frigate performs thermal aging, high-potential insulation, and vibration testing on Output Chokes used in harsh environments. Materials used conform to Class H or Class F insulation standards. Windings are vacuum impregnated to improve mechanical strength and resist moisture. These tests ensure long operational life under cyclic thermal and electrical loads.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!