Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-Precision Rotary Encoder Wheel substrates are fabricated from low-CTE materials such as fused silica and borosilicate glass, enabling dimensional consistency during thermal cycling. These materials exhibit high modulus and low hygroscopic expansion, preventing structural warping under continuous rotational stress.
High-Precision Rotary Encoder Wheel photolithographic tracks are defined at resolutions exceeding 65,000 CPR, with edge placement accuracy under ±0.5 µm. The wheel surface supports low-noise optical contrast, with high line-edge definition ensuring minimal phase jitter in optical sensor feedback systems.
High-Precision Rotary Encoder Wheel bore interfaces are machined to IT5 tolerance classes with optional clamping features or concentric locating shoulders. This reduces shaft misalignment and eliminates cumulative mounting errors, critical for maintaining encoder linearity in direct-drive systems.
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Enables sub-micron angular positioning of robotic wafer arms, ensuring accurate die alignment during photolithography and etching operations.
Provides high-resolution angular data for closed-loop motion control in multi-axis robotic arms operating under dynamic load and velocity changes.
Delivers reliable rotational feedback in flight-critical servo actuators exposed to thermal gradients, vibration, and rapid acceleration profiles.
Maintains precise angular indexing for high-speed rotary tables, ensuring toolpath synchronization in multi-axis CNC machining environments.
Supports accurate rotational tracking of CT or PET gantries, facilitating consistent image registration during high-resolution diagnostic scans.
Tracks high-speed rotational elements in lidar units, allowing spatial coherence and uniform data acquisition during vehicle navigation cycles.
High-Precision Rotary Encoder Wheel surfaces incorporate anti-reflective or light-diffusing coatings tailored for specific sensor wavelengths. These coatings control unwanted signal reflections and ensure consistent photodetector performance, even under high ambient light or fluid contamination.
High-Precision Rotary Encoder Wheel mass distribution is controlled through symmetric pattern design and secondary dynamic balancing procedures. This minimizes centrifugal-induced displacement at high rotational velocities, supporting stable readings at speeds up to 30,000 RPM.
Check all our Frequently Asked Question
Frigate uses precision lithography and CNC machining with strict SPC (Statistical Process Control) for dimensional conformity. All encoder wheels are verified using coordinate metrology systems with sub-micron resolution. Calibration masters are traceable to national standards to avoid batch-to-batch variation. This ensures each encoder wheel delivers identical performance within ±1 µm track accuracy.
Frigate provides dynamically balanced encoder wheels for rotational stability at speeds up to 30,000 RPM. Wheel mass distribution and edge symmetry are optimized using FEM (Finite Element Modeling). Optional damping slots and hubless designs reduce torsional resonance. These features make the wheels ideal for turbomachinery and high-speed spindles.
Frigate selects substrate materials with matched CTEs (Coefficient of Thermal Expansion) or offers flexure-mounted designs to decouple thermal stress. This prevents distortion when temperature changes occur during system operation. Bore diameters are tolerance-matched to shaft material behavior under load. The result is preserved concentricity and long-term signal stability.
Yes, Frigate manufactures High-Precision Rotary Encoder Wheels using chemically inert substrates and hermetically sealed coatings. These wheels resist degradation from solvent vapors, oil mists, or fine particulates. Cleanroom-compatible handling and packaging ensure Class 10 compliance. Options for sputtered chrome and vacuum-bonded optics are available for extreme environment
Frigate performs interferometric flatness checks and high-magnification optical inspection to validate pattern fidelity. Each encoder wheel undergoes verification against ISO 10110 standards for optical elements. Line edge placement, contrast ratio, and track width variation are digitally recorded. This guarantees optical readability and consistent signal timing during operation.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!