Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Type A NEMA Power Cords use multi-stranded Class B bare copper conductors with nominal resistance below 10.4 ohm/km, ensuring minimal voltage drop under rated load. Conductor insulation is PVC thermoplastic rated for 105°C continuous operation with 300V dielectric withstand. Dielectric thickness and conductor spacing comply with UL 62 and CSA C22.2 standards, providing insulation integrity against transient overvoltage and thermal stress.
Type A NEMA Power Cords feature jackets extruded from high-durability PVC or thermoplastic elastomer with VW-1 flame resistance and 60°C or 105°C temperature ratings. Jacket diameter is maintained within ±0.2 mm to support consistent bend radius and minimize fatigue in repeated flex cycles. Cable geometry remains stable during torsion, protecting inner conductor alignment in dynamic-use applications such as movable instruments or embedded systems.
Type A NEMA Power Cords are lab-tested to exceed 10,000 bending cycles at a 90° flex angle, with tensile strength of molded terminations maintained above 100N. Strain relief systems at the plug end are molded with controlled durometer TPE to suppress conductor migration during repeated mechanical loading. Cordsets maintain jacket integrity under 50N elongation, ensuring dimensional and electrical stability during equipment repositioning.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in Class II ungrounded devices such as televisions, radios, and audio systems requiring 125V AC at 10A input.
Powers low-current devices like digital thermometers, portable monitors, and analyzers in non-patient-contact areas within regulated voltage limits.
Supports oscilloscopes, signal generators, and multimeters that require stable low-current AC input through NEMA 1-15P interface.
Connects centrifuges, mixers, and benchtop devices rated below 1.5 kW operating on 2-conductor, ungrounded power configurations.
Supplies power to printers, scanners, and low-power copiers using standardized Type A plug and IEC C7 or C5 termination.
Used with external power adapters for routers, modems, and switches rated under 125V, especially in rack-mount applications.
Type A NEMA Power Cords are available with IEC 60320 connectors (C7, C5, C13), unterminated stripped/tinned wire ends, or ring/spade terminals for direct termination to internal power blocks. Pin-crimp terminations use semi-automated press-fit tooling with pull-force tested to >30N to ensure contact stability under vibration and thermal expansion. Conductors are color-coded per UL and international harmonized standards to minimize assembly error risk.
Type A NEMA Power Cords are capable of sustaining full rated current at 40°C ambient temperature without exceeding a 30°C rise in conductor temperature. Voltage drop remains within 2.5% across maximum length configurations due to low-resistance copper cores and optimized strand lay. Dielectric strength between conductors and ground insulation exceeds 2000V AC, preventing insulation breakdown under fault or surge conditions.
Check all our Frequently Asked Question
Frigate manufactures Type A NEMA Power Cords with precision-molded strain reliefs rated for over 10,000 flex cycles at 90° bending. The overmolding uses thermoplastic elastomers with Shore A hardness between 75 and 85 for optimal cable retention and bend resistance. Custom geometries can be tool-fabricated based on end-application housing clearance. These cords are suitable for dynamic environments such as portable medical or kiosk equipment.
Frigate uses PVC insulation rated for 105°C and 300V for standard applications, compliant with UL 62 and CSA C22.2. For extended thermal performance, TPE or thermoset jackets can be used based on customer specifications. These materials maintain dielectric integrity and resist softening or flow under thermal load. The insulation system passes flame resistance per VW-1 vertical flame test.
Yes, Frigate offers Type A NEMA Power Cords with integrated ferrite cores or external inline filters upon request. These are particularly useful in environments with strict electromagnetic compliance (EMC) requirements, such as test labs or sensitive instrumentation. Ferrites are selected based on impedance curves for common-mode noise in the 1–100 MHz range. All assemblies undergo continuity and leakage testing before shipment.
Frigate uses semi-automatic crimping machines with force-monitoring sensors to maintain uniform crimp height and width. Each crimped terminal is pull-tested per UL 486A standards to exceed 30N retention force. Inspection protocols include visual and microsection analysis for batch verification. This ensures consistent electrical contact and long-term performance under mechanical and thermal cycles.
Frigate marks each Type A NEMA Power Cord with a lot code and date code printed on the jacket during extrusion. This traceability links back to raw material certificates, tooling records, and in-process inspection data. Cordsets are serialized in the quality system for up to 5 years. This supports root cause analysis and compliance documentation in regulated industries.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!