Electrical Equipments for Solar Energy

Frigate cables for solar energy and utility-scale solar arrays ensure stable high-voltage performance up to 1500V DC using cross-linked insulation with CTI >600, providing excellent dielectric integrity even in harsh, dust-prone environments. 

solar energy

XLPE and EPR insulation rated above 125°C ensures long-term dielectric strength and thermal stability under continuous current loading. 

Precision terminals with low contact resistance and high creepage design effectively suppress arcs and meet IEC 62852 standards. 

High-conductivity Class 6 copper limits I²R losses, maintaining stable inverter input voltage across extended solar array distances. 

Future-Ready Electrical Solutions

Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures. 

Electrical Components We Manufacture

From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.

Potential Transformers (PTs) - IMG (2)
Medical-Grade Transformers - IMG
Ferrite Core Transformers - IMG (3)
Multi-Winding Transformers - img (2)
Pulse Transformers - IMG
Amorphous Core Transformers - IMG
Three-Phase Transformers - IMG (1)
Toroidal Transformers - IMG
Induction Heating Transformers - IMG (2)
UPS & Inverter Transformers - IMG (3)
Type E Power Cords (2)
Custom Molded DC Power Cord - IMG (2)
Type H Power Cords
Locking Power Cord - IMG
USB-C PD Power Cord - IMG (4)
DC to USB Power Cord - IMG
DC Barrel Power Cord - IMG
Type F Power Cords (2)
Type J Power Cords
UK Plug Power Cord - IMG
Auxiliary Inductor (2)
Boost Converter Filter Inductor (3)
Water Cooled Inductor (2)
Harmonic Filter Choke
Saturable Reactor
Marine Water Cooled Reactor
3-Phase Sine Wave Filter Inductor (2)
3-Phase Output Choke - IMG (2)
Output Choke (3)
Step-up Chopper Inductor - IMG (2)

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Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Utility-Grade Electrical Integration in Solar Arrays

Electrical components in photovoltaic systems operate under high DC voltage, thermal stress, and environmental exposure. Their performance ensures reliable energy transfer, arc suppression, and long-term system stability in large-scale solar installations. 

Photovoltaic String Interconnections

High-voltage DC cables and connectors link PV modules, maintaining dielectric integrity, UV resistance, and low contact resistance across long field arrays. 

Inverter and Combiner Box Terminations

Power cables with thermally stable insulation and pre-crimped lugs support efficient current transfer and arc suppression at DC collection points. 

solar energy

Rapid Deployment

Frigate offers pre-terminated cable assemblies designed for efficient field integration, minimizing errors and downtime during project commissioning phases. 

Pre-Terminated PV Assemblies

Factory-crimped lugs and torque-sealed connectors reduce installation variability. Assemblies comply with IEC 60228 and IEC 60512-16-21 electrical performance benchmarks.

Termination Testing Assurance

Each termination is tested for pull-out strength, insulation resistance, and contact reliability, ensuring stable performance across all PV string terminations.

Precision Electrical Systems for Every Industry

Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for Solar Energy applications. 

High-Voltage Transformers for Solar Grid Integration

Transformer performance in solar networks depends on stable power delivery under fluctuating irradiance. 

Total Harmonic Distortion Benchmarking
Advanced spectral analysis validates transformer capability to suppress harmonic propagation across inverter-driven loads, ensuring grid compliance and photovoltaic system stability.
Insulation Dielectric Stress Evaluation
Voltage endurance testing simulates variable solar peak-load conditions, verifying insulation resistance against accelerated aging, partial discharge, and environmental stress.
Thermal Gradient Load Mapping
Infrared thermography validates winding temperature distribution under cyclic solar generation, ensuring no hotspot formation that compromises long-term efficiency.

Electrical Market Insights

Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems. 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate ensure insulation integrity in high-voltage DC cables for utility-scale solar projects?

Frigate uses cross-linked polyolefin or XLPE insulation with high comparative tracking index (CTI > 600) to withstand high DC stress. The insulation system is tested for partial discharge and dielectric breakdown under 1500V DC conditions. Cables are also UV- and ozone-resistant for long-term outdoor exposure. This ensures stable performance in multi-megawatt PV arrays across diverse environmental zones. 

What type of terminal contact technology does Frigate use in its solar connectors to minimize energy loss?

Frigate integrates tin- or silver-plated copper terminals with optimized surface contact geometry to reduce resistance. The connectors are spring-loaded to maintain consistent pressure over thermal cycles. Contact resistance remains below 0.5 even after 500 mating cycles. This minimizes localized heating and energy loss in field-installed systems. 

How does Frigate validate pre-terminated assemblies for field readiness and commissioning accuracy?

All assemblies are factory-crimped and tested for pull-out strength, insulation resistance, and dielectric withstand. Frigate performs testing per IEC 60228 and IEC 60512-16-21 for conductor class and connection integrity. Terminations are torque-marked and serialized for traceability. This process eliminates on-site variability and supports rapid, error-free installation.

How are Frigate cables engineered to perform in corrosive coastal solar environments?

Frigate uses tinned copper conductors per ASTM B33 to resist salt spray corrosion. Jackets are made from thermoset polyolefins that meet IEC 60811-2-1 for chemical and environmental resistance. Connector housings include IP68 seals and UV-stabilized materials. These design features ensure long-term cable reliability in marine or industrial pollution zones. 

 

What does Frigate do to control voltage drop in long-distance DC cabling for solar fields?

Frigate uses Class 6 fine-stranded copper with conductivity above 101% IACS. Cable designs are optimized using load-flow calculations to maintain voltage drop under 1.5%. This improves inverter-side efficiency and MPPT stability. Conductor cross-sections are selected based on system current, ambient temperature, and permissible loss thresholds. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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