Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
DC Barrel Power Cord interfaces often suffer from poor mechanical tolerance, leading to micro-arcing or unstable contact. Precision-formed barrel dimensions with controlled inner diameter tolerances and spring-loaded internal contacts maintain a secure electrical path. Contact resistance remains consistently below 30 milliohms even after thousands of mating cycles.
DC Barrel Power Cord assemblies support varying outer and inner diameters such as 5.5×2.1 mm, 5.5×2.5 mm, and 3.5×1.35 mm, accommodating different OEM jack configurations. Customizable polarity orientation and pin depth allow integration with legacy and mixed-voltage devices without requiring adaptor modifications.
DC Barrel Power Cord constructions incorporate multi-layer shielding, including aluminum-mylar foil and braided copper mesh, to contain conducted and radiated interference. Optional ferrite core additions further attenuate high-frequency noise coupling into power lines, critical for proximity to analog, RF, or high-speed digital circuits.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Delivers stable low-voltage DC power to HMIs, PLCs, and embedded modules with polarity-controlled barrel connectors.
Used for power delivery in routers, switches, and signal repeaters requiring secure DC input via standard barrel jack interfaces.
Connects 12V DC cameras and DVR units with shielded barrel cords to prevent signal disruption and ensure voltage consistency.
Provides regulated power to benchtop instruments, oscilloscopes, and analyzers using precision-mated DC barrel terminations.
Powers Class I and II medical devices under strict voltage regulation with low-leakage DC barrel connections.
Interfaces development boards, display modules, and breakout kits with DC power using multiple barrel connector size configurations.
DC Barrel Power Cord insulation materials are selected for thermal endurance with temperature ratings of 80°C to 105°C. Conductor sizing and jacketing are matched to current demands to prevent thermal rise, ensuring safe operation in enclosed or poorly ventilated systems operating at sustained loads.
DC Barrel Power Cord variants are available with laser-marked plug housings, molded directional indicators, and color-coded components. These features simplify deployment in the field, reducing risk of reverse polarity connections in high-density or multi-voltage distribution panels.
Check all our Frequently Asked Question
Frigate uses CNC-machined plug barrels with OD/ID tolerances maintained within ±0.05 mm. This minimizes mechanical play during mating and prevents stress on PCB-mounted jacks. All connectors are verified using pin gauges and automated visual inspection. This process ensures consistent fit across high-volume production runs.
Yes, Frigate offers cable assemblies with tailored conductor gauges, insulation thickness, and connector plating based on voltage/current application. Cords can be rated from 5V up to 48V, and currents from 0.5A to 7.5A continuous. Thermal rise and voltage drop are modeled using application-specific load profiles. All designs are validated through electrical simulation and empirical testing.
Each unit undergoes 100% continuity, insulation resistance, and high-voltage dielectric testing. Contact resistance is measured using a four-wire Kelvin method to ensure low-loss power delivery. Lot-level data is recorded for traceability under ISO 9001 workflows. Statistical sampling is applied for mechanical integrity and dimensional inspection.
Frigate offers shielded barrel cables with foil+braid construction and optional ferrite bead suppression. Shield continuity is verified from connector to connector to ensure effective EMI containment. These cords are suitable for systems requiring CISPR or FCC Part 15 compliance. Custom grounding schemes and drain wire terminations can also be integrated.
Frigate tests all DC barrel cords according to UL 758, IPC/WHMA-A-620, and IEC 61076-3 connector guidelines. Hi-pot tests up to 1500V DC are conducted for insulation integrity. Flex life testing exceeds 1 million cycles for mobile-grade cords. Material certifications (RoHS, REACH) are documented per customer compliance needs.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!