Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The base material is 6063-T6 aluminum alloy, chosen for its optimal balance of extrudability, corrosion resistance, and structural rigidity. Mechanical properties are strictly maintained with a minimum tensile strength of 190 MPa and yield strength above 160 MPa, verified via batch-wise tensile testing in accordance with ASTM B557. For higher structural loads or larger span assemblies, 6061-T6 variants are also available, offering tensile strength upwards of 260 MPa. The extrusions are solution heat-treated and artificially aged post-extrusion to ensure metallurgical consistency and dimensional stability under cyclic thermal and mechanical stresses.
The three-track configuration is designed with independent panel guidance, incorporating tolerance-compensating ribs and anti-rattle interfaces. Track depth, width, and inter-track spacing are standardized to accommodate sliding panels with varying roller base widths and inset depths. Integrated drainage chambers and capillary water diversion routes are machined directly into the base track area to eliminate water pooling and hydrostatic backflow, especially in threshold-level installations. Track lips are chamfered to reduce rolling friction and wear on synthetic and metallic roller interfaces.
Surface finishing is offered via anodization (10–20 microns, AA10/AA20 class) or architectural-grade polyester powder coating (minimum 60 microns DFT), compliant with AAMA 2603/2604 specifications. For high-salinity or acidic industrial atmospheres, additional pre-treatment using chromate conversion or acid etch is applied before coating. Accelerated corrosion testing, including salt spray (ASTM B117, 1000+ hours) and humidity exposure, confirms resistance to pitting, film degradation, and substrate attack. Coating uniformity is verified using magnetic film thickness gauges, and adhesion is tested via crosshatch and impact tests.
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Provides durable, dimensionally stable door frames for multi-panel sliding systems, optimizing space utilization and reducing mechanical wear under heavy traffic.
Ideal for large-span sliding door assemblies, offering thermal stability and corrosion resistance in environments with temperature fluctuations and humidity.
Supports heavy-duty sliding systems, with profiles engineered for load-bearing capacities and resistance to chemical exposure and frequent operational cycles.
Enables high-traffic sliding door applications, with precision fabrication for consistent performance and aesthetic alignment over prolonged use.
Used in sliding door systems for sterile areas, offering antimicrobial anodized finishes and compatibility with automated door mechanisms for hygiene control.
Ensures robust and stable door frame structures for frequently used glass panels, preventing deflection or warping from constant environmental changes.
The extrusion includes dedicated cavities for gasket placement and EPDM-based seal retention. These channels are precision-cut with serrated flanks to mechanically anchor the seal, maintaining compression set and recovery over extended usage. Profile geometry accommodates co-extruded dual-durometer seals for enhanced air and water barrier performance.
The 3-track assembly is engineered to maintain a maximum allowable mid-span deflection of L/175 under design wind loads, adhering to international façade engineering norms (EN 1999-1-1 / Eurocode 9). Reinforcement zones are embedded into the profile cross-section for localized load bearing—useful in installations with large panel weights or automation mechanisms.
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The extrusion features precision-engineered drainage channels with a minimum cross-sectional area of 2 mm² per track. These channels direct water flow away from the frame base, preventing water pooling or hydrostatic pressure buildup. The channels are aligned with gravity flow paths, ensuring water is effectively diverted to external drainage points, minimizing corrosion risk and improving weather resistance.
Thermal expansion is controlled through careful alloy selection (6063-T6) and profile design. The aluminum’s coefficient of thermal expansion is approximately 23.6 µm/m·°C, which is factored into the track design by incorporating expansion joints at every 3-meter interval. These joints allow for dimensional growth or contraction without affecting door operation or frame alignment, ensuring smooth panel movement.
The 3-track frame uses mechanically reinforced corner joints with a 90-degree locking mechanism. Each joint is precision-cut and interlocks with a 5 mm overlap, which is then secured with a series of stainless steel inserts and high-strength adhesive bonding. This method ensures consistent load distribution across the frame, preventing joint failure under lateral or torsional stress.
Surface finishes are controlled by multi-step anodizing or powder coating processes. Anodizing depth is maintained within the range of 10 to 15 microns, providing uniform oxide layers that enhance corrosion resistance. Additionally, pre-anodizing treatments such as chromate conversion are applied to ensure a uniform bond between the substrate and the finish. These treatments are validated through ASTM B117 salt spray testing for durability.
The track profile design includes variable cross-sectional thicknesses at load-bearing points, with thicker sections (up to 4.5 mm) near the roller channels. The 3-track system supports sliding panels up to 150 kg per panel by distributing the load across multiple bearing surfaces and reducing the risk of deflection. FEA simulations are used during the design phase to optimize track thickness for specific weight and load conditions.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!