- Reliable Performance
Optimized Power Solutions for Battery Pack & BMS
Frigate provides high-precision, reliable cables engineered to handle complex electrical loads, ensure safety, and deliver consistent performance in demanding Battery Pack and BMS applications.
- Timely Dispatch
- Cost Efficiency
- Pre-Production Samples
- High Current Handling
High-conductivity copper and optimized geometry reduce heat buildup, enabling stable performance during rapid charge-discharge battery operations.
- Fault Protection
Multi-layer insulation resists thermal stress and electrical faults, ensuring dielectric integrity and safety across demanding BMS environments.
- Accurate Signal Transmission
Controlled impedance and advanced shielding minimize EMI and crosstalk, preserving BMS data accuracy under high-frequency operational conditions.
- Industrial Power
Future-Ready Electrical Solutions
Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures.
- Broad Product Range
Electrical Components We Manufacture
From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.
- Shared Experience
In Their Words
Endorsed by industry decision makers who value our streamlined procurement and efficient execution.
“Been using their dry-type units for the last 6 months. Build quality is solid. No overheating, no complaints.”
“Very smooth sourcing. Cords work fine. Packaging was neat also!”
“High frequency noise dropped significantly. We tested many suppliers but this part was very stable. Frigate team answered all specs questions quickly.”
“The units were delivered well-packed. Slight delay on customs but Frigate handled all communication quickly. Output stability is very reliable. Good value for money.”
“ Fire rating passed inspection, no trouble. Cables are flexible enough for tight runs. Cheers to Frigate.”
“We sourced this for an automotive application... Fitment exact. Thermal performance very clean. Price also reasonable. No issue so far! ”
“Cable is very tough... no crack during installation, even in outdoor condition. Shipment take 3 weeks, but product was good. We Source again sure.”
“ Frigate sent us samples Fast. The lamination is smooth, no burrs. Our assembly team had zero fitting issues.”
“ Delivery time was okay. The plastic molding finish on the plug could improve. But it works well. Good for bulk orders.”
“ We installed the busbars into our LV switchboards. Stable output readings and connection layout was compact. Better than our last supplier.”
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- Energy Architecture
Functional Domains of Electric Components in Battery Systems
Electric products integrated within Battery Pack and BMS architectures must withstand high current densities, voltage transients, and aggressive thermal cycling. Applications require strict control over electrical conductivity, insulation integrity, and EMI suppression to ensure operational stability and system longevity.
Electric Vehicles (EVs)
Enables high-current power transfer, precise voltage monitoring, and EMI-resistant communication between battery modules and vehicle control electronics.
Energy Storage Systems
Supports stable power distribution, thermal protection, and real-time signal integrity in grid-connected and off-grid lithium-ion battery installations.
- Compact Integration
Compact Electrical Design
Frigate specializes in compact, lightweight electrical solutions optimized for dense battery and BMS environments with high mechanical and thermal demands.
Fine-Strand Conductors for Flexibility
Strand geometry is engineered with controlled lay patterns to maintain flexibility while reducing skin effect and proximity losses at high frequencies.
Ultrafine Insulation Coatings
Advanced extrusion processes produce thin, uniform insulation layers that retain dielectric strength while minimizing cable diameter and overall system weight.
Precision Electrical Systems for Every Industry
Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for Battery Pack & BMS applications.
- Critical Accuracy
Transformers Powering Battery Pack and BMS Reliability
Battery pack and BMS systems demand precise, interference-free power flow to ensure charge consistency, cell balancing, and long-term reliability.
- Energy Reliability
Electrical Market Insights
Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems.
Frigate uses oxygen-free high-conductivity copper with optimized strand geometry to reduce resistance across long runs. This minimizes voltage drop during high current surges in charging or discharging cycles. Tight process control ensures uniform cross-sectional area and surface treatment. These design features help maintain stable voltage at critical BMS nodes.
Frigate applies jacketing compounds resistant to lithium-ion electrolytes, oils, and thermal degradation. These include halogen-free thermoplastic elastomers and cross-linked polyolefins with high chemical inertness. Material selection is based on soak tests and accelerated aging. This ensures cable insulation remains intact in chemically reactive environments.
Frigate designs cables with precision-shielded twisted pairs using aluminum-polyester foils and braided copper shields. Shield effectiveness is validated through EMI chamber testing and insertion loss measurements. Consistent impedance and low capacitance reduce reflection and data errors. These features ensure reliable communication for CAN, LIN, or SPI lines in BMS systems.
Frigate selects insulation and jacketing materials with high thermal index ratings (typically above 125°C). Cable constructions undergo thermal shock and aging cycles to verify long-term performance. High-melting-point polymers maintain dielectric strength without cracking or deformation. This ensures cable integrity during fast charge events or thermal runaway conditions.
Frigate uses fine-stranded, high-flex conductors with a special lay length to improve bend performance. Reinforced strain relief zones are included near terminations to prevent conductor fatigue. Jacket materials are selected for high abrasion resistance and elongation. This construction supports repeated flexing without compromising electrical function.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany