Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
To prevent this, the brackets are engineered using finite element-based load path optimization. This ensures smooth axial and torsional load transfer into the trunnion or support beam, reducing peak stress gradients and promoting uniform strain distribution throughout all flight phases.
Kinematic mismatches between actuator rod ends and mounting bores introduce angular misalignment and degrade stroke linearity. Landing Gear Actuator Brackets assemblies are machined with bore coaxiality tolerances within ±0.01 mm and flatness within 0.02 mm over the mounting face. This level of precision ensures concentric alignment of actuator pins and consistent extension/retraction symmetry, critical for synchronized landing gear operation and actuator seal longevity.
Design criteria prioritize low-cycle fatigue endurance and resistance to micro-crack propagation under cyclic high-load conditions. Material selection favors 7075-T6 aluminum and Ti-6Al-4V alloys based on their endurance limits, fracture toughness (K_IC), and crack growth rate (da/dN) under spectrum loading. All brackets meet minimum fatigue lives exceeding 10⁵ cycles under spectrum loading conditions representative of commercial landing gear duty profiles.
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Used in commercial aircraft to transfer actuator force during landing gear extension and retraction under high axial and lateral load conditions.
Applied in military jets where precision-machined brackets align hydraulic actuators to prevent asymmetric deployment of high-speed retractable landing assemblies.
Integrated in unmanned aerial vehicles to provide structural support for lightweight retractable gear systems requiring compact actuator interface geometry.
Utilized in cargo aircraft to ensure actuator motion fidelity under high-mass loading cycles during frequent ground contact and taxi operations.
Essential in business jets to isolate vibrational loads between actuator housing and fuselage hardpoints during rapid gear transitions.
Deployed in rotary-wing aircraft skid systems with actuated gear extensions for operations requiring varying ground clearance during deployment.
Failure initiation from foreign object damage or surface abrasion necessitates robust surface treatment. Landing Gear Actuator Brackets surfaces undergo shot peening to induce compressive residual stresses, delaying fatigue crack initiation. Hard anodizing or passivation coatings are applied to resist hydraulic fluid corrosion, fretting wear, and galvanic interaction with adjacent stainless actuator fittings. Surface roughness values are maintained below Ra 0.8 µm to reduce nucleation sites.
All actuator bracket geometries and material properties conform to MIL-STD-810G environmental performance and FAA FAR 25.735 load-bearing requirements. Static and dynamic load testing is conducted with strain gauges and digital image correlation (DIC) systems to capture displacement and stress wave propagation during simulated landing impacts. Design validation includes shear-out, bearing load, and bending moment testing to 1.5x operational limits with full instrumentation.
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Frigate uses FEA simulations combined with spectrum fatigue testing based on real flight load profiles. Landing Gear Actuator Brackets are evaluated for crack initiation and propagation under random cyclic loads using NASGRO and ASTM E647 methods. Material behavior is verified under both low- and high-cycle fatigue regimes. This ensures minimum 10⁵ operational cycles without structural degradation.
Frigate applies high-precision CNC machining with in-process coordinate measurement verification. Bore concentricity and perpendicularity are held within ±10 microns across multiple production runs. Custom jigs and tool paths ensure minimal thermal distortion during finishing. This guarantees uniform actuator pin alignment across large-lot manufacturing.
Brackets undergo full-scale load testing using strain-gauge instrumentation and DIC (digital image correlation) systems. Simulated axial, shear, and bending loads replicate landing gear dynamics across extreme conditions. All validation follows FAR 25.735 and MIL-STD-810G criteria. Data from testing is correlated back to FEA results for model accuracy.
Frigate performs galvanic series analysis to pair materials with minimal electrochemical potential difference. Protective coatings like hard anodizing or PTFE sealants are applied to prevent current flow at contact interfaces. Bracket hardware is also matched with corrosion-resistant alloys. This reduces the risk of accelerated pitting in mixed-metal assemblies.
Frigate selects bracket materials with controlled coefficients of thermal expansion closely matching actuator housing alloys. Thermal cycling tests from -55°C to +85°C verify mechanical stability and dimensional retention. Interface gaps, seal zones, and bolt preloads are tested post-cycle. These measures prevent thermal distortion and misalignment during extreme operating environments.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!