Japanese Plug Power Cords

Japanese Plug Power Cords is engineered with terminal pins held to a dimensional tolerance of ±0.05 mm, ensuring full mechanical compatibility with JIS C 8303 Type A and B receptacles. The plug geometry avoids micro-gap formation, which can otherwise result in increased contact resistance, localized heating, or arcing. Dimensional accuracy guarantees secure mechanical interlock under both static and dynamic stress conditions. 

Plug Standard

JIS C 8303 (Type A and B, Class I)

Rated Voltage

125V AC (Dielectric tested at 2,000V AC for 1 minute)

Rated Current

15A (continuous at ambient temperature 25°C)

Conductor Material

Stranded oxygen-free tinned copper (ASTM B33 compliant)

Conductor Size

AWG 18 or AWG 16 (based on application current profile)

Product Description

Japanese Plug Power Cord features insulation systems tested up to 2.0 kV AC, exceeding the 125V/15A nominal operation rating. This insulation integrity ensures fault tolerance during line disturbances or surge events. The insulation system includes primary and secondary dielectric layers rated for elevated breakdown voltages to reduce the probability of dielectric failure over long service life. 

Insulation Resistance

>1 GΩ at 500V DC (per IEC 60227-2)

Jacket Material

Heat-resistant PVC or TPE (UL 62, 105°C rated)

Contact Resistance (Plug Pins)

<10 mΩ after 5,000 mating cycles

Insertion Force Tolerance

30–50N (based on JIS plug/socket test method)

Flex Life Endurance

>10,000 cycles at 90° bend radius

Flammability Rating

VW-1 / FT2 (per UL and CSA flame test standards)

Shielding (optional)

Aluminum-Polyester foil with 24 AWG drain wire

Surface Resistivity of Insulation

>10¹³ Ω/sq (per ASTM D257)

Plug Housing Dielectric Clearance

>3 mm (meets IEC 60664-1 for pollution degree 2)

–20°C to +105°C (depending on insulation type)

–20°C to +105°C (depending on insulation type)

Technical Advantages

Japanese Plug Power Cord utilizes thermoplastic compounds with thermal index ratings up to 105°C (UL 62 compliant). These materials maintain mechanical and dielectric properties under prolonged thermal cycling, reducing jacket softening, deformation, and insulation creep. The construction is suited for applications requiring long-duration current flow without compromising insulation geometry or conductor alignment. 

Japanese Plug Power Cord incorporates overmolded strain relief components with verified endurance of over 10,000 flex cycles at standard bend radii. This strain relief prevents radial and axial stresses from transmitting to the conductor-insulation interface. The design minimizes conductor work hardening, insulation shear stress, and jacket fatigue—typical failure modes in repeated plug-in applications. 

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Industry Applications

Laboratory Test Equipment

Japanese Plug Power Cord provides stable voltage delivery and contact integrity for high-accuracy instruments requiring noise-free electrical performance. 

Semiconductor Manufacturing Tools

Used in wafer inspection and lithography systems, ensuring consistent power under thermally regulated and vibration-sensitive operating environments. 

Medical Diagnostic Devices

Supports isolation and dielectric strength requirements for Class I medical electronics in compliance with JIS and IEC 60601 standards. 

Industrial Automation Panels

Delivers controlled power to PLCs and HMIs where tight bend radii and EMI sensitivity require robust mechanical and electrical interfaces. 

Telecommunication Base Stations

Ensures steady power input with low contact resistance in environments requiring minimal signal degradation and power fluctuations. 

Precision CNC Machinery

Connects control units and spindle drives, handling continuous power draw and thermal loading in vibration-prone machining conditions. 

 

Controlled Capacitance and Inductive Reactance

Japanese Plug Power Cord construction limits parasitic capacitance and loop inductance by maintaining uniform conductor spacing and insulation dielectric constants. This control minimizes line impedance variation, which is critical in environments sensitive to line harmonics and transient signal propagation. The cable structure supports EMI mitigation in coupled power and signal routing setups. 

Japanese Plug Power Cord outer jacket material meets VW-1 and FT2 flame resistance ratings under UL and CSA standards. The flame propagation is arrested at the source, and char formation maintains insulation boundary. This makes the cord suitable for enclosed systems where heat dissipation is restricted and fire load requirements are stringent. 

Japanese Plug Power Cords

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure dimensional stability of Japanese Plug Power Cord under mechanical stress?

Frigate uses precision tooling and automated molding to control plug geometry within ±0.05 mm tolerances. This prevents alignment errors in high-density socket arrays. The thermoplastic housing maintains structural integrity under mechanical loads and repeated insertions. Dimensional control ensures consistent fit and reduces mechanical wear over long-term use. 

 

What insulation materials does Frigate use for Japanese Plug Power Cord in corrosive environments?

Frigate offers insulation using PVC and TPE compounds tested for chemical resistance against oils, acids, and industrial cleaning agents. These materials maintain dielectric performance even after prolonged exposure. Surface degradation is minimized through material selection based on ISO 6722 chemical resistance classifications. This makes the cord suitable for harsh industrial and laboratory conditions. 

 

How does Frigate handle shielding in Japanese Plug Power Cord for low-noise equipment?

Frigate provides versions with 100% aluminum-polyester foil shielding and 24 AWG drain wires for effective EMI attenuation. Shield continuity is ensured with full crimp termination inside molded plugs. This reduces common-mode and differential-mode noise transfer into sensitive analog or mixed-signal systems. Shielded configurations meet CISPR and FCC noise limits for power lines. 

 

What is Frigate’s process for controlling conductor resistance in Japanese Plug Power Cord?

Frigate uses oxygen-free tinned copper with stranding configurations designed for minimal DC resistance. Resistance values are verified using 4-wire Kelvin testing at multiple points across production batches. This ensures voltage drop remains within specified limits even under rated current loads. Conductors meet ASTM B33 and JIS H 3100 standards for conductivity.

How does Frigate test Japanese Plug Power Cord for long-term flex durability?

Frigate performs flex life testing under controlled radius and angle conditions using automated test rigs. Power cords are cycled over 10,000 bends while monitoring insulation continuity and mechanical fatigue. Failures are recorded and analyzed to refine strain relief and jacket material properties. This process ensures robust performance in robotics, test rigs, and movable assemblies. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Japanese Plug Power Cords

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Japanese Plug Power Cords

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