Transformers for Medical Devices

Frigate’s medical transformers ensure fail-safe performance with ultra-low leakage, high isolation, and thermal reliability for critical healthcare systems. 

transformers for medical devices

Designed for fluctuating loads, these transformers maintain voltage precision using low leakage inductance and optimized magnetic core coupling. 

Constructed with low-loss cores and Class F/H insulation to ensure safe, reliable thermal performance under continuous full-load operation. 

High-density toroidal or planar cores deliver space efficiency while preserving creepage, clearance, and IEC 60601-1-compliant electrical separation. 

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Transformer Integration in Medical Systems

Medical transformers are integral to systems requiring precise voltage control, electrical isolation, and EMC performance. We design our solutions to meet IEC 60601-1 standards, ensuring reliable operation in patient-critical environments. 

Diagnostic Imaging Systems

Provides regulated power with minimal EMI, supporting high-frequency analog signal integrity and resolution in precision imaging subsystems. 

Support & Monitoring Units

Ensures ultra-low leakage current and reinforced insulation, supporting BF/CF classification requirements in continuous-use, patient-contact medical equipment. 

transformers for medical devices
transformers for medical devices
Medical-Grade Transformers

Custom System-Level Transformer Integration

Frigate offers transformer solutions precisely tailored to your system’s mechanical and electrical integration needs, reducing design complexity and compliance risk. 

Flexible Mechanical Configurations

We provide customizable mounting options, pin layouts, and termination styles to align with unique mechanical constraints in compact medical enclosures.

Designed for System Integration

Our transformers support seamless integration into SMPS circuits, analog isolation paths, or backup modules in both diagnostic and therapeutic platforms.

Full-Spectrum Transformer Solutions

Engineered for high-reliability environments, our Medical Devices transformers deliver precise voltage regulation, low leakage current, and superior EMI suppression.

Advanced Quality Assurance for Medical Device Transformers

Frigate ensures transformers for medical devices meet the highest standards of precision, reliability, and safety. Each unit undergoes rigorous evaluation to guarantee consistent performance in sensitive healthcare applications. 

Electrical Performance Verification
Every transformer is tested for voltage regulation, load handling, and minimal leakage currents to ensure optimal electrical stability.
Thermal and Environmental Stress Testing
Units undergo controlled temperature cycles, humidity exposure, and vibration tests to simulate real-world medical environments.
Insulation and Safety Assessment
High-grade insulation and dielectric strength are verified to prevent short circuits, ensuring patient safety and compliance with medical standards.

Insights from Transformer Manufacturing Experts

Read technical articles on transformer integration, compliance standards and sourcing strategies across industry-specific use cases.

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate design transformers for patient-connected Class CF applications?

Frigate engineers transformers with reinforced insulation and double MOPP (Means of Patient Protection) to meet Class CF standards. Leakage current is strictly controlled through optimized winding layout and shielding techniques. Design meets high dielectric strength and isolation distances. Each unit is tested to verify compliance with IEC 60601-1 for patient safety. 

What thermal management strategies does Frigate apply for continuous-duty medical transformers?

Frigate uses low-loss core materials, such as M6 or amorphous alloys, to reduce internal heating. High-temperature-rated insulation (Class F or H) prevents thermal breakdown. Thermal paths are optimized using potting compounds and open-frame ventilation. All designs are validated using thermal simulation and real-time temperature rise testing. 

How does Frigate ensure EMI compliance in transformers for sensitive diagnostic systems?

Frigate designs transformers with split-bobbin windings and embedded electrostatic shields to suppress conducted and radiated EMI. Core materials and winding orientation are selected to minimize magnetic field leakage. These techniques ensure compatibility with IEC 60601-1-2 EMC requirements. Every unit is validated under simulated interference environments. 

What customization options does Frigate offer for integrating transformers into compact medical enclosures?

Frigate offers custom mounting brackets, connector styles, and winding configurations to meet tight mechanical constraints. Electrical parameters such as turns ratio, regulation tolerance, and insulation class are configurable. Designs are optimized for space without compromising creepage and clearance. This enables direct integration into portable or embedded systems. 

How does Frigate verify compliance with international safety standards during production?

Each medical transformer is 100% tested for dielectric withstand, leakage current, and insulation resistance. Frigate uses automated hi-pot testing equipment calibrated to international safety standards. All results are documented for traceability and regulatory audits. Production follows ISO-compliant quality management systems suitable for medical device integration. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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