- Inverter Manufacturing
Enclosures for Solar Inverters
Frigate enables solar technology leaders to cut import dependency by delivering precision-engineered inverter assemblies through scalable and quality-driven manufacturing programs.
- 30% faster prototyping cycles reducing time from design to validation
- 99.8% dimensional accuracy achieved through precision casting and machining
- 1M+ annual component capacity supported by integrated production systems
- 97% on-time delivery performance maintained across global supply programs
Category
Precision Manufacturing
Industry
Renewable Energy - Solar Inverters
Core Capabilities
CNC Machining, Metal Forming, Custom Extrusion, Prototyping, Vendor Management, Wiring Harness Integration, Quality Assurance
Import Dependency & Localization Mandate
The client relied heavily on Chinese CKD kits. With new trade dynamics and government pressure, they needed to localize production urgently.
Complex Multi-Material Manufacturing
Enclosures and heatsinks required high-precision processes (tight tolerances, surface finishing, thermal dissipation requirements) that most Indian suppliers could only partially provide.
Vendor Fragmentation & Supply Chain Risk
Different components came from different suppliers, increasing coordination overhead and quality risks.
- Component Complexity
Customer Key Challenges
The project required integrating multi-source inputs, managing precision fabrication, and enabling high-volume deployment.
- Scalable Manufacturing
Key Highlights
Frigate consolidated complex mechanical and electrical supply chains into a single streamlined program, ensuring reliability, scalability, and local value creation.
- Integrated Strategy
Key Solutions
Frigate applied a structured engineering and supply-chain strategy to transform complex inverter designs into localized, scalable, and precision-driven production.
Requirement Analysis
✔ The project began with a deep evaluation of Chinese-supplied designs to validate manufacturability in India. Stress tests and tolerance checks ensured feasibility.
Design & Engineering
✔ Engineers worked on CAD validation, material selection, and risk simulations for metal forming and heatsink extrusion, ensuring engineering rigor before scale-up.
Prototyping & Validation
✔ A tool-free prototype was delivered quickly, showcasing Frigate’s speed and precision. Its quality helped secure full client confidence.
Vendor Integration & Production Setup
✔ Frigate onboarded precision MSME partners, aligned them into a unified workflow, and set up tooling trials, first-article inspections, and jigs for consistent output.
Quality Assurance & Delivery
✔ Weekly reports, live dashboards, and strict inspection standards ensured zero surprises. Trial runs transitioned smoothly into high-volume supply.
- Agile Execution
Execution Process
Frigate drives projects from evaluation to engineering to prototyping to production to delivery with focus on precision reliability and scalable execution.
Outcomes of the Client
- ₹30 Cr ARC Secured – A long-term annual supply contract, ensuring stability and growth.
- 100% Localization Achieved – All mechanical parts, heatsinks, brackets, and fasteners produced in India.
- Prototype Without Tooling – Accelerated decision-making and early approval.
- Expanded Scope – Frigate now manages both mechanical parts and wiring harnesses.
- Future-Ready Variants – Engineering already underway for 10kW and 25kW inverter models.
- Sustainability Impact – Reduced import dependency and carbon footprint, aligned with India’s green energy goals.
Client Testimonial
“Frigate proved to be more than a vendor—they became a trusted engineering and supply partner. Their ability to rapidly prototype, localize manufacturing, and scale with transparency gave us the confidence to expand the engagement into long-term production and future product variants.”
About Frigate
Frigate specializes in high-precision engineering and advanced manufacturing solutions. By combining design validation, prototyping, multi-vendor integration, and quality assurance, Frigate enables global companies to localize production, achieve cost efficiency, and ensure scalability.
Ready to Build with Frigate?
Partner with Frigate for high-precision, high-performance manufacturing solutions. From prototype to full-scale production, Frigate delivers quality components on time and at scale.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
We'd love to Manufacture for you!
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany