- Production Excellence
Bento Boxes for D2C Segment
Frigate helped a Bangalore D2C startup shift from China imports to India manufacturing of premium school accessories with global quality and reliable supply.
- End-to-end localization of production in India
- Import-quality finishes matching global benchmarks
- Regulatory compliance aligned with Indian standards
- Reliable supply chain reducing dependency on imports
Category
Consumer Product Manufacturing
Industry
D2C – Kids’ School Accessories
Core Capabilities
Injection Molding, Metal Forming, Silicone Molding, UV Printing, Complex Assembly, Multi-Vendor Coordination, Supply Chain Optimization
Import Dependency & Regulatory Barriers
The client imported all key components (steel, plastic, silicone) from China. With new BIS certification mandates, continued imports risked non-compliance and future sales restrictions.
Vendor Mismanagement in India
Their first attempt at Indian manufacturing failed due to poor vendor coordination, lack of design iteration support, and delays in tooling and trial production.
Production Quality & Timelines
The need was to match Chinese quality while ensuring on-time deliveries and scalability. Previous manufacturers lacked expertise in handling multi-component assemblies with precision.
- Assembly Complexity
Customer Key Challenges
The project confronted challenges in local supply integration, multi-part fabrication accuracy, and synchronized delivery for high-standard outputs.
- Quality Execution
Key Highlights
Frigate showcased its expertise by executing a well-managed project that combined precision manufacturing with regulatory compliance and efficient delivery.
- Design Optimization
Key Solutions
Frigate ensured seamless execution with clear ownership, expert vendor alignment, smart design choices and scalable production.
Requirement Analysis
✔ Engaged with the client’s design team to validate feasibility, perform DFM reviews, and identify areas for cost reduction.
Design & Engineering
✔ Developed 10+ tools and optimized designs for manufacturability, ensuring seamless fit and durability.
Manufacturing & Quality Assurance
✔ Coordinated production across injection molding, metal forming, silicone molding, UV printing, and packaging with rigorous QA checks at every stage.
Delivery & Support
✔ Initiated monthly production of 3,000+ units, with plans for additional product SKUs (single-tray bento boxes, three-compartment boxes, and school bags).
- Scaling Pathway
Execution Process
Frigate manages every stage from analysis to engineering to manufacturing to delivery with focus on efficiency quality and scalable growth.
Outcomes of the Client
- 3000 Units/Month Production – Consistently delivering with scalable infrastructure.
- ₹2.5 Cr Project Value – Comprehensive execution across multi-material processes.
- Imported-Level Quality Achieved – UV printing and fit-finish matched international standards.
- Customer Expansion – New product lines under development, strengthening long-term partnership.
- Zero Fragmentation – Streamlined coordination reduced vendor management effort by over 60%.
Client Testimonial
“Had I known Frigate earlier, I would have given all my projects to them. Very professional, and I am confident we can now build a strong school accessories portfolio together.” – Co-Founder, Client
About Frigate
Frigate is a leader in advanced contract manufacturing, specializing in high-precision plastic molding, metal forming, silicone processing, and complex assemblies. With proven expertise in managing multi-material, multi-vendor projects, Frigate ensures speed, transparency, and global-quality standards for D2C brands and enterprises.
Ready to Build with Frigate?
Partner with Frigate for technically complex, high-precision, and deadline-sensitive manufacturing projects. From prototyping to full-scale production, Frigate delivers quality at scale.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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