Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High peak currents in boost converters can saturate inferior cores, leading to inductor failure or thermal runaway. We design with deep saturation margin using gapped cores and custom B-H loop characterization, supporting continuous-mode conduction (CCM) without magnetic breakdown. This allows safe operation even during load transients or startup surges.
Thermal management is a major concern in tightly packed SMPS and automotive ECUs. Step-up chopper inductors are built using low-loss core materials and copper windings with high fill factor, reducing I²R losses. Optional vacuum impregnation and thermally conductive encapsulants ensure minimal thermal resistance and excellent heat dissipation across the core and winding body.
Fast switching converters generate radiated and conducted noise. We incorporate shielded core designs, controlled leakage inductance, and interleaved winding strategies to limit differential and common-mode noise. These inductors contribute significantly toward helping your system pass EN 55032 / CISPR 32 and MIL-STD-461G EMI standards.
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Maintains constant output voltage by stepping up variable solar panel voltage to match inverter input for efficient energy harvesting.
Supports regulated voltage amplification from low-voltage battery sources to drive high-power motor controllers in portable or off-grid equipment.
Used in 48V to 72V DC-DC converters to stabilize output for telecom base stations under varying load and line conditions.
Provides regulated high-voltage DC in power conditioning units for avionics where weight, thermal stability, and electromagnetic compliance are critical.
Boosts low-voltage DC supply to higher levels in pulsed power systems requiring rapid switching and precise energy transfer.
Enables voltage stepping for battery backup systems during inverter mode, ensuring consistent DC link voltage under transient load conditions.
Most inductors exhibit inductance drift at higher loads. Our products are designed with stable L vs. I characteristics and use distributed air gaps or non-linear magnetic materials that flatten the saturation curve. This ensures consistent energy transfer and better duty cycle control across full load conditions.
Our chopper inductors are built to meet custom electrical and mechanical specs. Whether you need vertical/horizontal mount, specific creepage/clearance distances, potting, or tap configurations, we support full design customization to integrate seamlessly into your converter architecture.
Check all our Frequently Asked Question
Frigate uses custom gapped cores and selects materials with high saturation flux density. Each inductor is designed based on peak current and duty cycle to prevent magnetic overload. Saturation testing is done under worst-case load conditions. This ensures the inductance stays stable even during transient surges.
Frigate selects low-loss ferrite materials that support switching frequencies above 50 kHz. The winding layout is optimized to reduce eddy current and skin effect losses. Each inductor is tested for high Q-factor and minimal core heating. This supports efficient operation in modern high-frequency boost converters.
Frigate uses thermally conductive encapsulation and high-copper fill windings to manage heat. Core geometry is selected to minimize thermal hot spots. Inductors undergo thermal cycling tests to verify reliability over operating temperature ranges. This allows safe operation in confined enclosures without active cooling.
Yes, Frigate designs inductors based on your ripple current and switching frequency requirements. Core and winding parameters are adjusted to achieve target ΔI. FEM simulations are used to verify magnetic performance. This ensures the ripple stays within control limits under full load.
Frigate uses shielded cores, optimized winding symmetry, and controlled leakage inductance to suppress EMI. Layout is designed to minimize loop area and radiated emissions. All inductors are tested under conducted and radiated EMI standards. This helps customers pass EMI certification like CISPR or MIL-STD.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!