Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
When DC loads operate at high current levels, even minor inductive losses or saturation can cause performance degradation. We manufacture smoothing chokes with low core loss materials and precision winding techniques that ensure minimal eddy current and hysteresis losses, even at elevated operating temperatures. Each unit is designed for high saturation current capability, ensuring magnetic stability across full load conditions without flux collapse or distortion.
Excessive heat buildup is a key failure mode in continuous power systems. Our smoothing chokes are constructed with thermally rated insulation systems, high-conductivity windings, and magnetic cores selected for thermal efficiency. This design provides excellent heat dissipation, eliminates hot spots, and maintains long-term reliability in demanding industrial environments.
Panel space limitations are common in today’s dense power systems. We offer high-energy-density choke designs that optimize core geometry and flux path to provide high inductance per unit volume. This ensures effective smoothing performance without consuming excess enclosure space, ideal for compact SMPS modules, servo drives, and automation panels.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Minimizes ripple current and voltage distortion at the DC bus, enhancing inverter efficiency and protecting motor insulation systems.
Smooths DC charging current, preventing ripple-induced battery heating, gas formation, and extending battery service life in critical systems.
Controls ripple in high-voltage direct current links, ensuring stable voltage levels and protecting downstream converter and filter components.
Filters output ripple from MPPT converters and solar inverters to maintain clean DC bus for efficient grid synchronization.
Stabilizes 48V DC supply rails by attenuating high-frequency ripple and preventing electromagnetic interference in sensitive telecom circuits.
Ensures steady DC output during charge/discharge cycles, reducing transient stress on power electronics in UPS power conditioning modules.
Different load profiles demand different magnetic characteristics. We offer application-specific winding topologies (e.g., foil winding, Litz wire, interleaved layers) and core selections (e.g., ferrite, iron powder, amorphous, nanocrystalline) to match your frequency response, inductance tolerance, and current saturation needs. Each choke is tailored to exact load ripple profiles and thermal expectations.
Our smoothing chokes are built for continuous duty cycles, with rugged construction that withstands vibration, ambient temperature fluctuations, and long-term magnetic fatigue. We offer full qualification support including thermal aging, electrical endurance, surge withstand, and in-circuit performance validation.
Check all our Frequently Asked Question
Frigate uses thermally rated copper windings with low-loss core materials to minimize heat generation during continuous operation. All chokes are designed with calculated thermal resistance and tested for temperature rise at full load. Proper core selection ensures minimal hysteresis and eddy current losses. This guarantees long-term reliability even in high ambient conditions.
Frigate incorporates optimized air-gaps in magnetic cores to extend the linear region of operation under DC bias. Core materials are selected based on saturation flux density and permeability requirements. Each choke is tested for peak current capability under real load conditions. This avoids flux collapse during transient load spikes.
Yes, Frigate customizes core geometry and winding layout to maintain effective inductance over a broad frequency range. For high-frequency systems, ferrite or nanocrystalline cores are used to minimize core losses. Litz or foil windings are applied to reduce skin and proximity effects. This ensures stable ripple attenuation across variable operating conditions.
Frigate uses optimized inter-winding spacing and layer insulation techniques to control parasitic capacitance. Winding arrangements are simulated and verified to minimize high-frequency coupling. This helps maintain clean filtering performance even in compact choke formats. Designs are validated through impedance and frequency response measurements.
Each choke undergoes inductance, saturation current, and thermal rise testing under simulated DC load conditions. Ripple attenuation is validated using frequency spectrum analysis. Core loss and insulation resistance are also tested to meet end-use standards. Frigate ensures every unit performs exactly as designed under practical operating conditions.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!