Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
PDU Power Cord uses precision-machined IEC 60320 connectors with nickel-plated brass contacts to achieve consistent low-resistance mating. Surface finish, contact force, and spring geometry are optimized to reduce micro-arcing and thermal buildup at the insertion point, which is critical in continuous power applications. Contact resistance remains within 10 milliohms, minimizing localized heating.
PDU Power Cord is engineered with conductor gauges selected to limit voltage drop to less than 2% across standard and extended lengths. For lengths exceeding 3 meters, conductor cross-sectional area is increased proportionally, maintaining voltage stability at equipment input terminals. This protects voltage-sensitive equipment from undervoltage-induced faults.
PDU Power Cord integrates mechanical locking systems such as V-Lock, IEC Lock, or twist-lock plug variants to prevent unintentional disconnection. Plug retention force exceeds 50N as per IEC 60320-1 specifications, ensuring stable connectivity in environments subject to vibration or high cable tension. Retention reliability is validated through mechanical endurance testing exceeding 2000 mating cycles.
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Supports high-density rack deployments with stable voltage delivery and secure locking connectors in 24/7 mission-critical load environments.
Powers distributed network switches and routers, ensuring minimal EMI and voltage drop across long cable runs in relay stations.
Supplies consistent power to PLCs, motor drives, and HMIs with flame-retardant jackets and mechanical strain relief for vibration zones.
Delivers isolated power to AV encoders, signal processors, and storage servers, minimizing signal interference through shielded cord configurations.
Provides clean power to sensitive instrumentation with low-leakage current and high dielectric strength for measurement repeatability and equipment safety.
Integrates with IEC-compatible power inputs on diagnostic devices, maintaining low contact resistance and high insulation reliability in clinical setups.
PDU Power Cord insulation materials are tested per UL 1581 for thermal aging, maintaining dielectric properties after 10,000 hours at elevated temperature. Outer jackets are VW-1 flame rated and resist combustion propagation in enclosed spaces. This ensures suitability for use within hot aisles and cable-dense rack environments without compromising safety margins.
PDU Power Cord is designed to support nonlinear load profiles typical in data center environments with high switching power supply densities. Stranding configuration and conductor inductance are controlled to minimize self-induced voltage distortion under harmonic-rich load conditions. This prevents cable-induced thermal derating in power delivery units.
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Frigate uses oxygen-free copper with controlled DC resistance to limit I²R losses. Each PDU Power Cord is tested at 100% rated current to ensure thermal rise stays within IEC 60227 limits. Cords are derating-free up to 40°C ambient. Conductors comply with UL 758 and IEC 60228 Class 5 standards.
Frigate applies 2000V AC dielectric withstand testing for 60 seconds across conductors and ground. Leakage current is maintained below 0.5 mA during the test. All cords are tested per IEC 60320-1 and UL 817. High insulation resistance ensures safety under elevated humidity or conductive dust conditions.
Frigate calculates conductor sizing using voltage drop formulas based on actual load, length, and temperature. For extended lengths, 12 AWG or larger wires are used to maintain <2% voltage drop. Power cords are terminated with low-resistance connectors. This ensures stable voltage at the IT equipment input.
Frigate offers IEC Lock, V-Lock, and twist-lock variants depending on PDU type and load profile. All PDU Power Cord connectors exceed 50N retention force as per IEC 60320-1. Each locking system is fatigue-tested for 2000 mating cycles. This prevents accidental disconnects during vibration, movement, or maintenance.
Frigate offers color-coded jackets and custom-printed labels for L1, L2, and L3 phase mapping. This supports balanced load distribution in 3-phase PDU setups. It also reduces phase swapping errors during installation. Visual coding aligns with ANSI/TIA-942 structured cabling standards for data centers.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!