- Voltage Integrity
Electrical Equipments for Electric Vehicle
Frigate’s HV cable assemblies use triple-layer XLPE or silicone insulation, delivering compact 1500V DC performance with superior dielectric strength and minimal partial discharge. Engineered for electric vehicle applications, these cables ensure stable resistance across temperature and humidity variations, supporting efficiency, reliability, and long-term durability in advanced EV power systems.
- Timely Dispatch
- Cost Efficiency
- Pre-Production Samples
- EMI Shielding Design
Layered shielding and impedance-matched signal lines ensure compliance with CISPR 25 Class 5, minimizing interference in EV power systems.
- Thermal & Flame Stability
Cables maintain mechanical integrity up to 150°C and meet flame retardance per ISO 14572 using low-smoke, halogen-free materials.
- Lightweight Conductors
Aluminum-core designs achieve up to 45% weight reduction while preserving ampacity, supported by chemical treatment and IEC 60287 simulations.
- Industrial Power
Future-Ready Electrical Solutions
Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures.
- Broad Product Range
Electrical Components We Manufacture
From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.
- Shared Experience
In Their Words
Endorsed by industry decision makers who value our streamlined procurement and efficient execution.
“Been using their dry-type units for the last 6 months. Build quality is solid. No overheating, no complaints.”
“Very smooth sourcing. Cords work fine. Packaging was neat also!”
“High frequency noise dropped significantly. We tested many suppliers but this part was very stable. Frigate team answered all specs questions quickly.”
“The units were delivered well-packed. Slight delay on customs but Frigate handled all communication quickly. Output stability is very reliable. Good value for money.”
“ Fire rating passed inspection, no trouble. Cables are flexible enough for tight runs. Cheers to Frigate.”
“We sourced this for an automotive application... Fitment exact. Thermal performance very clean. Price also reasonable. No issue so far! ”
“Cable is very tough... no crack during installation, even in outdoor condition. Shipment take 3 weeks, but product was good. We Source again sure.”
“ Frigate sent us samples Fast. The lamination is smooth, no burrs. Our assembly team had zero fitting issues.”
“ Delivery time was okay. The plastic molding finish on the plug could improve. But it works well. Good for bulk orders.”
“ We installed the busbars into our LV switchboards. Stable output readings and connection layout was compact. Better than our last supplier.”
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- Thermal Endurance
Vehicle Power Distribution Interfaces
Electric components in EV platforms serve critical roles in managing high-voltage transmission, signal integrity, thermal stability, and electromagnetic compatibility. The following are high-priority applications where performance, compliance, and system integration are essential.
Onboard Charger (OBC) Cabling
Carries AC input and rectified DC output, requiring reinforced insulation, creepage control, and flame resistance per ISO 19642 standards.
DC-DC Converter Wiring Assemblies
Facilitate voltage step-down between HV and LV buses, integrating dual-shielded cables for EMI protection under thermal cycling.
- Custom Harnessing
Vibration-Resistant Connectors
Connectors use multi-lobe terminals, double locks, and IP6K9K seals. Tested to ISO 16750-3 for vibration, shock, and thermal cycling.
Platform-Specific Harnessing
Harnesses are tailored using 3D CAD, bend radius simulation, and shielding continuity. Electricals are validated with DVP&R and PPAP.
Global Standards Compliance
Assemblies meet ISO 19642, LV214, and UL 758. Compliance includes RoHS, REACH, and full traceability with verified electrical testing.
Precision Electrical Systems for Every Industry
Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for Electric Vehicle applications.
- Load Ready
Quality and Testing Excellence in EV Transformers
Electric vehicle transformers demand uncompromising accuracy and endurance.
- Energy Reliability
Electrical Market Insights
Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems.
Frigate uses braided shielding with controlled impedance terminations and 360° bonding clamps to suppress electromagnetic interference. Every harness undergoes CISPR 25 and ISO 11452-4 validation in shielded test environments. Signal integrity is checked with TDR (Time Domain Reflectometry) to locate discontinuities. Final assemblies meet OEM-specific limits for radiated and conducted emissions.
Frigate’s connectors feature multi-point contact terminals with anti-fretting plating such as gold or silver overlay. These reduce micro-motion and oxidation at contact points. Vibration is tested per ISO 16750-3 with thermal cycling and humidity exposure. Post-test contact resistance is measured to ensure stable low-Ohm values within defined limits.
Frigate applies multi-stage overmolding using chemically bonded thermoplastic elastomers over pre-treated substrates. Junctions are tested to IP6K9K and IP67/68 standards using immersion and high-pressure spray. Aging tests include 1000-hour thermal exposure, UV stability, and fluid resistance using automotive-grade chemicals. Cracking, delamination, and seal deformation are inspected post-test.
Pin layout follows ISO 8092 standards with mechanical keying and guide features to ensure error-free mating. Frigate uses 3D scanning and optical pin inspection to confirm concentricity and alignment before shipment. Tolerance stacks are controlled using GD&T techniques on critical mating dimensions. These ensure repeatability in automated EV battery pack lines.
Frigate implements barcode-based serialization from raw conductor to final assembly. Each product links back to wire spool batch, insulation lot, and terminal crimp force logs. Process data is stored in a centralized MES (Manufacturing Execution System) for complete traceability. PPAP Level 3 documentation with IMDS, DFMEA, and DVP&R is delivered to OEMs.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany