Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Non-linear loads such as VFDs, UPS systems, and rectifiers introduce high-amplitude current harmonics that distort voltage profiles and compromise grid stability. Power smoothening reactors introduce a distributed impedance across targeted frequency bands—typically tuned for the 5th, 7th, and 11th harmonic orders—allowing for selective filtering and localized harmonic absorption. This approach ensures compliance with IEEE 519 harmonic current limits without requiring active harmonic filters.
DC link fluctuations in PWM-based drives often result from step load variations and regenerative energy flow. Power smoothening reactors deployed at the DC input terminal act as dynamic energy buffers. Their high transient impedance and controlled inductive reactance dampen surge voltages during line-side switching events. This results in reduced dielectric stress on film capacitors and fewer pre-charge cycle failures.
PWM switching introduces ripple currents in the kilohertz range that directly elevate I²R losses in capacitive elements. The reactor’s winding design, with minimal parasitic capacitance and interleaved core segments, enables ripple current attenuation beyond 20 kHz. Core materials such as low-loss cold-rolled grain-oriented (CRGO) silicon steel or amorphous alloy are selected for their superior frequency response and thermal stability.
Need reliable Reactors for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Limits DC link voltage ripple and suppresses harmonic injection from high-speed switching in motor control applications.
Stabilizes output current by damping high-frequency harmonics from solar and wind inverter pulse-width modulation.
Reduces transient current spikes and filters low-order harmonics generated during rapid melting and electrode movement.
Controls ripple content on the DC bus and minimizes voltage fluctuations during power reversal and mode shifting.
Mitigates switching noise and controls surge energy transfer between rectifier and inverter sections under fluctuating load conditions.
Smoothens regenerative braking energy and buffers DC link instability during rapid acceleration and deceleration of electric locomotives.
Electromagnetic interference and structural vibration induced by flux fluctuations create both audible and radiated disturbances. The mechanical design of the reactor includes vacuum pressure impregnation (VPI) with Class F resin and orthogonal coil winding to suppress axial flux movement. Magnetic shielding using laminated flux barriers ensures compliance with CISPR 11 EMC emission limits.
High ambient temperatures, dust ingress, and humidity fluctuations degrade standard magnetic components. Power smoothening reactors are thermally rated to Class H (180°C), with validated performance in ambient conditions up to 55°C without derating. Optional IP23/IP44 enclosures with anti-condensation heaters are available for outdoor or high-humidity deployments.
Check all our Frequently Asked Question
Frigate designs reactors with optimized core geometry and distributed air gaps to maintain linear inductance under non-sinusoidal loading. Harmonic-rich waveforms are analyzed to tune the reactor’s impedance profile for specific harmonic orders like 5th, 7th, and 11th. This ensures minimal harmonic propagation into upstream systems. Thermal and magnetic performance are validated through FEA-based simulations and type testing.
Frigate uses core materials with high saturation flux density and designs the air gap to delay magnetic saturation. Reactors are tested to withstand 150% of rated current without significant drop in inductance. Short-time current withstand and thermal rise are verified per IEC 60076-6. This makes the reactors suitable for drive systems prone to load surges or regenerative peaks.
Frigate applies vacuum pressure impregnation (VPI) with Class F or H varnish to lock windings in place and eliminate coil movement. Mounting frames are designed with anti-vibration pads and rigid baseplates. The coil and core assembly is clamped using non-magnetic hardware for structural rigidity. Each unit is tested for vibration endurance as per IEC 60068-2 standards.
Frigate performs thermal simulations to calculate hot-spot temperatures under worst-case ripple and ambient conditions. Reactors are designed with low-loss core materials and foil windings to reduce I²R and eddy current losses. Forced air cooling is integrated when natural convection is insufficient. Temperature sensors and thermal cut-outs can also be incorporated for overload protection.
Frigate customizes reactors with high ripple current ratings, compact form factors, and optimized EMI shielding for sensitive BMS environments. Designs include low-leakage inductance to reduce circuit noise and improved thermal pathways for continuous charging cycles. Terminal layouts are adjusted for space-constrained cabinet integration. Reactors can also be co-designed with system engineers for dynamic charging profiles.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!