Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Vacuum Chamber Port Plate must maintain structural and dimensional stability during bake-out cycles exceeding 200 °C. Plates fabricated from 316L stainless steel or 6061-T6 aluminum are selected based on matched thermal expansion coefficients relative to the chamber body. Precision annealing and post-machining stabilization prevent warping or deformation. The port plate’s consistent behavior under thermal gradients is critical to prevent seal displacement or flange creep.
Vacuum Chamber Port Plate contributes to system base pressure through its outgassing characteristics. Electropolished and vacuum-baked surfaces reduce desorption rates by minimizing micro-asperities and contamination traps. For UHV and XHV systems, passivated or vacuum-fired variants are used to ensure hydrocarbon-free operation. All vacuum-contact surfaces meet <10 µg/cm² of total hydrocarbon residue and are inspected under ISO 14644-1 cleanroom standards.
Vacuum Chamber Port Plate is manufactured using certified vacuum-grade alloys to ensure minimal magnetic permeability and high corrosion resistance. For UHV applications, 316L VM or titanium options are available for reduced magnetic interference and enhanced chemical compatibility. All materials are verified using spectroscopic composition analysis to prevent inclusions that may contribute to virtual leaks or ion trap effects.
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Vacuum Chamber Port Plate provides gas inlet and optical access interfaces for plasma etching and ion beam lithography environments.
Vacuum Chamber Port Plate enables integration of LEED, AES, and XPS probes through precision-aligned, ultra-high vacuum sealed ports.
Vacuum Chamber Port Plate supports target alignment, substrate handling, and sputtering source connections under high-vacuum deposition conditions.
Vacuum Chamber Port Plate maintains optical axis precision and ports instrumentation into beamlines operating at <10⁻⁹ Torr vacuum levels.
Vacuum Chamber Port Plate interfaces diagnostic ports, Langmuir probes, and viewing windows in high-temperature, neutron-rich fusion environments.
Vacuum Chamber Port Plate accommodates thermal breaks, sensor feedthroughs, and superconducting cable interfaces in ultra-cold vacuum environments.
Vacuum Chamber Port Plate allows multi-functional port arrangements including CF, ISO-K, KF, and custom-pattern feedthroughs. Tapped and blind holes are precision located within ±50 µm positional tolerance to accommodate viewports, electrical feedthroughs, manipulators, or optical devices. Integration with multi-axis manipulators or beamlines is enabled through exact concentricity between central ports and alignment reference bores.
Vacuum Chamber Port Plate undergoes helium leak testing down to 1×10⁻¹⁰ mbar∙L/s, ensuring structural and seal integrity under UHV operation. Vacuum sealing faces are machined with surface roughness <0.4 µm Ra to interface properly with copper or Viton gaskets. Each plate is optionally tested in accordance with ISO 20485 standards and supplied with test documentation for system validation.
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Frigate machines sealing surfaces to ≤0.4 µm Ra and flatness within 25 µm to ensure proper gasket compression. Plates are optionally helium leak-tested to <1×10⁻⁹ mbar∙L/s per ISO 20485 standards. Bolt hole patterns and flange surfaces are CNC-aligned to avoid distortion under torque. Final inspection includes dye penetrant checks for micro-cracks and inclusion-free verification of sealing areas.
Yes, Frigate fabricates bimetallic port plates using explosion-bonded or transition-welded flanges between stainless steel and aluminum. These are used when the chamber body and port plate must accommodate different CTE values. Bond interfaces are verified using ultrasonic or X-ray testing. This prevents thermal stress failure during high-temperature operation.
Frigate supports custom bore layouts with CF, KF, and ISO ports on a single plate, with ±50 µm hole position accuracy. Optional integrated threads for instrumentation, viewports, or rotary feedthroughs are available. CAD-based fabrication ensures alignment with internal chamber components. This enables reduced installation time and eliminates post-machining.
Frigate sources vacuum-rated 316L or 304L stainless steel with mill test certificates confirming sulfur content <0.005%. Material is batch-tested using optical emission spectroscopy to detect contaminants. Plates for UHV systems undergo vacuum bake-out and electropolishing to reduce hydrogen and hydrocarbon outgassing. This meets <10⁻¹⁰ Torr requirements in surface science applications.
Frigate performs post-machining stress relief using controlled thermal annealing to minimize residual stress. Sample plates are thermally cycled to simulate bake-out conditions. Dimensional checks before and after cycles confirm deformation is within design limits. This ensures reliable sealing and port alignment after repeated vacuum operations.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!