Frigate specializes in digital manufacturing, creating millions of parts across industries. We help reduce development time and costs, delivering superior products to market faster.
Precision casting ensures accurate, high-quality parts for complex applications.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications. Enhanced material formulations provide optimal strength, heat resistance, and longevity across demanding industries.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes. Advanced tooling and high-speed processes support demanding applications, providing superior strength and dimensional accuracy.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity. Precision forming and welding support complex, high-performance industrial requirements.
Stamping services utilize progressive dies for high-precision, high-volume production.
Frigate Stamping services provide custom solutions with advanced progressive dies for precision. Our high-strength tooling ensures tight tolerances and minimal material deformation. We optimize production efficiency, delivering complex geometries for demanding casting applications with superior durability.
Forging services improve material strength with precise tolerances and minimal waste.
Frigate Forging services utilize advanced techniques to achieve precise grain flow and material strength. Our processes ensure tight tolerances, optimized mechanical properties, and minimal waste. We provide high-performance, complex geometries for demanding casting applications with superior durability.
Heavy engineering services provide precision components for high-stress industrial applications.
Frigate Heavy Engineering services deliver custom, high-strength components for complex casting applications. Our advanced machining and fabrication techniques ensure precise tolerances, optimized material properties, and superior structural integrity. We support large-scale, high-performance industrial projects reliably.
Copper, Aluminum, or Alloy (depending on application)
5-10 microns (optional, for corrosion protection)
1.5 mm to 10 mm (customizable)
20 mm to 100 mm (customizable)
≥ 97% IACS (Copper), ≥ 60% IACS (Aluminum)
Conventional wiring systems can clutter your panels and make it difficult to organize components. Our compact and customizable 3D bus bars are designed to save valuable space while offering a streamlined, organized electrical setup. With their flexible configuration, they fit into tight spaces, allowing you to maximize efficiency and minimize clutter in your electrical systems.
390 W/m·K (Copper), 205 W/m·K (Aluminum)
Up to 1000V (higher ratings available upon request)
Up to 6000 A (based on bus bar dimensions)
-40°C to +150°C (varies based on material and design)
Excellent resistance (especially with tin coating)
High tensile strength (up to 300 MPa for copper)
≥ 95% adhesion (for tin and other coatings)
Smooth, matte, or custom finishes (electroplated)
Custom sizes, shapes, coating types, and voltage ratings
IEC, UL, RoHS, and other relevant standards depending on application
Our 3D bus bars are made from high-grade materials that ensure long-lasting performance, even in harsh environments. They are engineered to handle high voltages and currents with precision, reducing the risk of system failure. Additionally, their robust construction ensures better protection against short circuits, minimizing downtime and maintenance costs.
Our 3D bus bars come with easy-to-understand configurations, making installation quick and simple. Whether upgrading an existing system or setting up a new one, the process is hassle-free, reducing labor costs and minimizing disruption to your operations. Furthermore, their low maintenance design ensures reduced maintenance time and costs, offering you peace of mind throughout their lifecycle.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Facilitate power distribution between transformers and circuit breakers with low-resistance connections and minimal energy loss.
Optimize power flow in large-scale battery storage solutions, ensuring efficient charging and discharging cycles.
Enable high-efficiency power distribution with real-time monitoring and adaptive load balancing for smart grids.
Distribute high-voltage DC power with reduced losses, ensuring stable transmission over long distances.
Manage high currents in shipboard electrical systems, ensuring safe power distribution in harsh environments.
Provide reliable power connections in mission-critical systems, ensuring consistent performance under extreme conditions.
As your business or infrastructure grows, our 3D bus bars can be easily scaled to accommodate increased power loads. Their adaptable nature allows for quick modifications, enabling you to future-proof your electrical systems and avoid costly overhauls down the line.
Excessive heat can damage components and lead to system failures. Our 3D bus bars are designed with superior thermal management in mind, dissipating heat more effectively than conventional wiring. This reduces the risk of overheating and extends the lifespan of your electrical equipment.
Check all our Frequently Asked Question
3D bus bars are designed with optimized conductor paths that reduce electrical resistance compared to traditional wiring systems. Their compact, high-density structure ensures minimal voltage drop across the system, leading to more efficient power distribution. Using high-quality materials like copper or aluminum alloys, these bus bars ensure lower resistivity, improving overall system efficiency and reducing energy losses.
The 3D bus bar design allows for better heat dissipation and improved current-carrying capacity in tight spaces. Their three-dimensional layout enables the use of multiple layers, increasing the available surface area for heat dissipation. This reduces the chances of overheating and allows the system to manage higher current loads, making them ideal for high-density electrical panels with limited space.
3D bus bars are designed with precise insulation and protective coatings to minimize the risk of short circuits. Their solid, compact structure ensures a robust electrical connection, preventing accidental contact between conductors. In addition, their modular design makes it easier to isolate and replace faulty components, reducing the chance of system-wide failure in case of a short circuit.
The use of 3D bus bars enhances system reliability by providing a more consistent and stable electrical connection. Their precise, factory-made construction eliminates manual wiring, reducing human error during installation. The bus bars’ ability to handle high power loads with less thermal stress improves long-term reliability, resulting in fewer maintenance interventions and lower operational downtime.
3D bus bars are engineered with advanced thermal management features that allow for better heat dissipation. Their design ensures that heat from high current flow is evenly spread across the surface area. This leads to lower system temperatures, reducing the risk of component degradation. The materials used are also chosen for their excellent thermal conductivity, making them ideal for high-power systems that require effective cooling solutions.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!