Light Duty Cables
Light Duty Cables utilize high-quality insulation materials like PVC, TPE, and polyethylene for optimal electrical resistance. These materials offer excellent dielectric properties, ensuring the cables maintain electrical integrity over long periods of usage. The insulation layer also protects the conductor from moisture, chemicals, and other environmental factors that could lead to degradation or short circuits. Furthermore, the jacketing materials resist abrasion, which is crucial for environments with frequent physical handling.
Our Light Duty Cables
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Technical Advantages
Light-duty cables are designed to handle a range of current capacities, typically from 1A to 100A. The design ensures that cables remain within thermal limits during operation, preventing overheating, which could lead to insulation breakdown or fire hazards. Factors like conductor size, insulation thickness, and ambient temperature determine the current-carrying capacity.
Cables in this category are designed to balance mechanical strength and flexibility. The materials used for the cable’s construction allow for frequent bending without compromising the cable’s integrity. This is particularly important for applications involving moving machinery or installations in confined spaces. The cable’s tensile strength ensures that it can withstand mechanical stresses during installation and use, while its flexibility allows for ease of handling and routing.
Temperature Range Optimization for Reliable Cable Performance
Light-duty cables are engineered to operate within a specific temperature range, typically between -10°C and 70°C. These temperature limits are carefully selected to ensure that the cable can operate efficiently without compromising insulation integrity or conductor performance. In high-temperature environments, the cable’s insulation material prevents thermal degradation, while low temperatures ensure that the cable remains flexible and durable.
The design of Light Duty Cables ensures minimal electrical loss during transmission, maintaining high efficiency across the power distribution system. This is achieved through precise conductor sizing and low-resistance materials, which result in fewer voltage drops and improved overall system performance. Low-loss cables are especially important for minimizing energy wastage in power-sensitive applications.
Industry Applications
Used in low-power control systems for precise signal transmission and minimal voltage drop.
Essential for wiring in robotics and automated machinery, offering flexibility and resistance to mechanical stress.
Provides safe, flexible power delivery for low-power devices like washing machines, refrigerators, and air conditioners.
Utilized in low-speed data transmission systems with minimal interference and consistent signal integrity.
This job powers sensors, thermostats, and control systems in heating, ventilation, and air conditioning units.
Used for wiring in residential and commercial lighting setups, ensuring safe and reliable power distribution.
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Frigate conducts rigorous testing, including dielectric strength tests, temperature cycling, and current-carrying capacity tests, to ensure that all Light Duty Cables meet industry standards for electrical resistance, heat tolerance, and long-term reliability.
Frigate optimizes conductor size and material to reduce electrical resistance. Frigate uses high-conductivity copper or aluminum to ensure minimal voltage drop, maintaining system efficiency even in low-power distribution over longer distances.
Frigate carefully selects materials like high-density polyethylene and flame-retardant PVC, which offer excellent dielectric properties. These materials help to prevent signal degradation, maintaining high signal integrity in sensitive applications such as data communication and automation systems.
Frigate integrates shielding materials such as braided copper and aluminum foil into its Light Duty Cables. This shielding blocks external EMI, ensuring that industrial control systems, which require precise and uninterrupted signal transmission, operate without interference or data loss.
Frigate’s Light Duty Cables are designed with flexible insulation and high tensile strength materials, preventing insulation cracking and conductor breakage even in environments with frequent bending or mechanical stress, such as robotics and automation systems.
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