Toroidal Transformers

Selecting the right transformer for your manufacturing needs is critical to ensure efficient power delivery, reliable performance, and long-term operational success. Our Toroidal Transformers are engineered with cutting-edge technology to meet the diverse demands of industrial and commercial applications. 

Core Material

High-grade silicon steel or amorphous alloy for low core losses and high efficiency (customizable based on performance needs)

Winding Material

Copper or aluminum wire, enamel-coated for durability and optimal conductivity (choice based on cost and application)

Voltage Rating

Primary – 110 V – 480 V; Secondary – 12 V – 240 V (single-phase, customizable for dual or multiple outputs)

Power Rating

10 VA to 10 kVA, scalable based on application and load requirements

Frequency Range

50 Hz to 400 Hz, suitable for standard and high-frequency applications (e.g., aerospace, audio)

Product Description

Crafted with high-grade silicon steel or amorphous alloy cores and premium copper or aluminum windings, these transformers offer superior efficiency and minimal energy loss. Designed for consistent performance under varying loads, they provide the reliability and precision your production processes require, making them an ideal choice for your power management needs. 

Efficiency

90% to 98%, depending on size, load, and core material for energy savings

Temperature Range

Operating – -20°C to 130°C; maximum winding temperature rise – 65°C above ambient

Insulation Class

Class B (130°C), Class F (155°C), or Class H (180°C) insulation, based on thermal requirements

Leakage Current

<0.5 mA at rated voltage, ensuring safety and minimal electromagnetic interference (EMI)

Dimensions

Outer Diameter – 50 mm to 300 mm; Height – 20 mm to 150 mm (customizable per space constraints)

Weight

0.2 kg to 15 kg, depending on power rating and core size for shipping and installation planning

Mounting Type

Center potted with mounting hole, rubber pads, or metal brackets; optional DIN rail compatibility

Noise Level

<30 dB at full load, due to toroidal design for quiet operation in sensitive environments

Protection Features

Thermal fuse or overload protection (optional), short-circuit resistant, and grounded core

Environmental Resistance

Moderate resistance to humidity (up to 85% RH), dust, and vibration (IEC 60068-2-6 compliant)

Standards Compliance

Meets or exceeds UL 5085-1, IEC 61558-1 (safety), EN 55032 (EMI), and RoHS standards for global market compatibility

Technical Advantages

Our Toroidal Transformers are designed to maximize energy efficiency, achieving up to 98% efficiency to reduce power consumption and operational costs. The toroidal design minimizes electromagnetic interference (EMI) and noise levels (<30 dB), ensuring seamless integration into sensitive electronic systems. 

Their compact, lightweight construction ranging from 0.2 kg to 15 kg saves valuable space in your equipment designs, while the robust core and winding materials ensure durability under continuous operation. With customizable voltage ratings and power capacities, they adapt to your specific needs, delivering precision and reliability every time. 

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Need reliable Transformers for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Audio Equipment Manufacturing

Powers high-fidelity audio systems, amplifiers, and speakers, delivering clean, noise-free power for superior sound quality in professional and consumer audio products. 

Medical Device Production

Essential for medical equipment like diagnostic machines and patient monitors, providing stable, low-leakage power to ensure safety and precision in healthcare environments. 

Industrial Automation Systems

Supports control panels and robotic systems in automated manufacturing lines, offering reliable voltage regulation for uninterrupted operation and enhanced productivity. 

Telecommunications Infrastructure

Used in power supplies for telecom equipment, ensuring efficient energy transfer and quiet operation in high-frequency, space-constrained applications. 

Renewable Energy Systems

Integrated into solar inverters and wind turbine controls, delivering efficient power conversion to maximize energy output and system reliability in sustainable energy solutions. 

Aerospace and Defense Electronics

Powers avionics and military-grade electronics, providing lightweight, compact, and high-efficiency solutions for critical applications where performance is non-negotiable. 

Compliance and Cost-Effective Power Solutions

Built for high efficiency, our Toroidal Transformers minimize energy losses, lowering electricity costs while maintaining optimal performance across a wide frequency range (50 Hz – 400 Hz). They include optional protection features like thermal fuses and overload safeguards, ensuring safe and dependable operation in demanding environments. 

The low-maintenance design reduces downtime and replacement frequency, driving down long-term costs for your business. Compliant with global standards such as UL 5085-1, IEC 61558-1, and RoHS, these transformers offer a dependable, cost-effective solution that enhances your product’s value. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What lead times can we expect for bulk orders of Toroidal Transformers?

Our standard lead time for bulk orders ranges from 3 to 4 weeks, depending on order size and customization requirements. For urgent needs, we offer expedited production options, contact our sales team to discuss your timeline and secure priority scheduling to keep your manufacturing on track. 

Can these transformers be customized to match our specific voltage and power needs?

Yes, our Toroidal Transformers are fully customizable. We can adjust primary voltages (110 V – 480 V), secondary outputs (12 V – 240 V), and power ratings (10 VA – 10 kVA) to fit your exact specifications. Share your requirements with us, and we’ll tailor a solution that integrates seamlessly into your product design. 

How do Toroidal Transformers help reduce operational costs compared to other transformer types?

Their high efficiency (up to 98%) minimizes energy losses, directly lowering your electricity costs. Additionally, the low-maintenance design and durable construction reduce replacement frequency and downtime, offering long-term savings that improve your bottom line without compromising performance. 

Are these transformers suitable for high-frequency applications in our telecom equipment?

Absolutely. Toroidal Transformers support frequencies up to 400 Hz, with options to customize for higher ranges if needed. Their low electromagnetic interference (EMI) and compact design make them ideal for telecom power supplies, ensuring reliable performance in space-constrained, high-frequency environments. 

What support do you provide for integrating Toroidal Transformers into our existing production process?

We offer technical consultation to ensure smooth integration, including mounting guidance (e.g., center potted or bracket options) and compatibility checks with your systems. Our team also provides detailed spec sheets and samples for testing, helping your procurement team finalize decisions with confidence. 

How can Frigate ensure our Toroidal Transformers match exact performance needs?
  • Custom primary and secondary voltage outputs are configured to perfectly match your system requirements, eliminating the need for additional converters or adjustments. 
  • Power ratings are engineered from 10 VA to 10 kVA to handle precise load capacities, ensuring stable operation without over-sizing or underperformance. 
  • Core materials, such as high-grade silicon steel or amorphous alloy, are selected to deliver maximum efficiency and reduce unnecessary power loss. 
  • Winding materials, available in premium copper or cost-effective aluminum, are chosen based on conductivity needs, durability expectations, and your budget strategy. 
Can Frigate adapt production to meet our project deadlines?
  • Manufacturing schedules are adjusted to align with your planned production phases, avoiding bottlenecks in your assembly line. 
  • Expedited production slots are available for urgent requirements, ensuring you receive transformers when they are most critical for your build schedule. 
  • Real-time updates keep you informed of every stage, from material preparation to final dispatch, reducing uncertainty in planning. 
  • Shipment timing is coordinated with your installation or assembly process to minimize storage costs and streamline deployment.
How do Frigate’s Toroidal Transformers lower our operational costs?
  • High-efficiency designs, reaching up to 98%, reduce energy consumption over the product’s lifecycle, resulting in measurable utility savings. 
  • Rugged core and winding construction provides extended service life, reducing the need for frequent replacements and associated sourcing costs. 
  • Low-maintenance requirements mean fewer interruptions to your operations, helping maintain consistent productivity. 
  • Built-in safety-focused features protect connected systems from damage, preventing expensive downtime and repair costs. 
Are these transformers suitable for space-limited and sensitive systems?
  • Compact dimensions, with outer diameters as small as 50 mm, make them easy to install in tight or complex layouts. 
  • Low electromagnetic interference and quiet operation under 30 dB make them ideal for sensitive electronics like medical or audio equipment. 
  • Multiple mounting configurations, including center potted, bracketed, or DIN rail options, simplify installation into existing frameworks. 
  • Frequency range support from 50 Hz to 400 Hz allows integration into specialized equipment such as aerospace, telecom, or renewable energy systems. 
What integration support does Frigate offer during sourcing?
  • Dedicated technical consultation ensures all specifications are correctly matched to your application before production begins. 
  • Detailed mounting, wiring, and installation guidance is provided to help your team reduce setup errors and save time. 
  • Comprehensive spec sheets and dimension drawings enable seamless coordination between your design and engineering departments. 
  • Sample units are available for prototype testing, helping you validate performance before committing to full-scale procurement. 

 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Toroidal Transformers

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Toroidal Transformers

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