Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Semiconductor Wafer Chuck Plate must maintain ultra-flat surfaces to support critical photolithography and metrology stages. Surface non-uniformities lead to focal shift, overlay inaccuracies, and CD variation. Using precision CNC machining, dual-side lapping, and laser interferometry, the Semiconductor Wafer Chuck Plate is manufactured with a flatness tolerance better than 1 µm across its diameter. High stiffness and optimized support structures ensure minimal Z-axis deflection under load, preserving vertical alignment during high-resolution pattern transfer.
Vacuum integrity is essential to prevent wafer shift or bowing during plasma, ALD, or ion implant processes. The Semiconductor Wafer Chuck Plate integrates zoned micro-channel vacuum networks that deliver uniform negative pressure across the wafer backside. These channels are fabricated with micron-level precision, ensuring laminar evacuation and minimal pressure gradients. The Semiconductor Wafer Chuck Plate maintains leak rates below 1E-7 sccm and features chemically stable sealing interfaces, reducing particulate generation and chamber contamination during extended cycle operations.
Semiconductor Wafer Chuck Plate thermal properties directly impact within-die temperature gradients during high-energy processing. High-conductivity substrates such as aluminum nitride or embedded graphite layers facilitate rapid lateral heat dispersion, achieving in-plane thermal uniformity with deviations below ±0.5°C. The Semiconductor Wafer Chuck Plate may also incorporate internal cooling channels or resistive heating elements to actively manage substrate temperature, maintaining isothermal conditions critical for film deposition uniformity and dopant diffusion accuracy.
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Maintains wafer flatness and Z-axis stability for critical focus control during optical and EUV patterning stages.
Supports uniform plasma distribution and precise wafer clamping under high-vacuum, high-temperature anisotropic and isotropic etch processes.
Ensures thermal uniformity across wafer surface during high-temperature thin film growth of dielectric and conductive layers.
Provides mechanical support and thermal conduction for metal layer deposition under high-vacuum magnetron sputtering conditions.
Delivers nanometer-level surface stability for accurate overlay, critical dimension, and surface topology measurements.
Minimizes vibration and planarity deviation during high-resolution defect inspection and particle contamination analysis.
Electrostatic buildup on wafer surfaces can interfere with device structures or induce dielectric breakdown during plasma exposure. The Semiconductor Wafer Chuck Plate addresses this by incorporating low-permittivity dielectric layers and embedded ground paths that dissipate stray charges without interfering with device geometry.
Semiconductor Wafer Chuck Plate surfaces are regularly exposed to halogenated gases, reactive ion species, and aggressive cleaning chemistries. Materials such as coated alumina, silicon carbide, and diamond-like carbon (DLC) offer high resistance to chemical degradation and maintain surface integrity over thousands of cycles.
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Frigate uses high thermal conductivity materials like aluminum nitride or pyrolytic graphite in the chuck body. These materials help spread heat evenly across the wafer surface. Internal thermal simulations are done to optimize material placement and thickness. This ensures minimal temperature variation during high-energy deposition or annealing.
Frigate designs micro-channel vacuum paths with uniform distribution and minimal flow restriction. Channel geometry is optimized using fluid dynamics to avoid localized pressure drops. All sealing surfaces are polished to atomic-level smoothness. The final assembly is tested for helium leak rates below 1E-7 sccm.
Frigate selects materials like coated alumina, DLC, and SiC based on chamber chemistry and process gas exposure. These materials resist erosion from halogens and reactive plasma species. Surface treatments are applied to prevent particle generation. Every chuck plate undergoes compatibility testing before integration.
Frigate integrates custom bipolar electrode configurations with high-voltage insulation layers. Surface dielectric properties are tuned to control clamping voltage and charge retention. Electrical simulation ensures no arcing or field distortion near active die zones. Grounding paths are embedded to manage stray charge dissipation.
Frigate manufactures plates for 150 mm, 200 mm, and 300 mm wafers across litho, etch, CVD, and inspection tools. Mounting hole patterns and interfaces are customized to match OEM platform requirements. Positional tolerances are kept within ±10 μm for robotic alignment. Each plate is tool-specific and verified for chamber compatibility.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!