Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Micro-Drill Spindle housing is manufactured with low thermal expansion alloys and features symmetrical cooling channels to prevent axial elongation. Preloaded ceramic hybrid bearings maintain dimensional integrity under high-speed rotation, mitigating thermal drift and preserving axial accuracy in continuous manufacturing environments.
Micro-Drill Spindle incorporates compact, high-frequency synchronous motors with direct drive coupling to eliminate backlash. Rotor dynamics are optimized for vibration suppression at speeds above 100,000 RPM. Controlled acceleration profiles reduce torsional shock to micro-tools, extending tool life and maintaining drill point alignment.
Micro-Drill Spindle uses ultra-short clamping interfaces, such as polygonal or HSK-E configurations, to reduce bending moments on tools with sub-millimeter diameters. The reduced overhang minimizes cantilever effects and enhances drilling precision in brittle substrates such as glass, ceramic, or FR4.
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Micro-Drill Spindle ensures accurate via formation in multilayer PCBs, maintaining hole diameter tolerance within ±5 µm across high-speed cycles.
Used for through-silicon vias and alignment holes in wafers, enabling micron-level depth control without inducing substrate microcracks.
Enables precision drilling of hypo tubes and stents with diameters below 0.2 mm using controlled radial runout and stable RPM.
Facilitates micro-bore creation in metallic and ceramic watch components, supporting concentric hole patterns under 0.1 mm diameter tolerances.
Drills precision microchannels in sensor housings for air-data systems, where positional accuracy and thermal drift compensation are critical.
Used to machine alignment sleeves and ferrule bores, requiring exact cylindricality and concentricity for single-mode light path integrity.
Micro-Drill Spindle bearing architecture supports low dynamic loads with high stiffness ratios. Axial and radial preload is fine-tuned to maintain spindle stability without generating excessive heat, essential for preventing vibration-induced tool deflection during ultra-fine depth drilling.
Micro-Drill Spindle is engineered with clean air purge and oil-free bearing options, supporting class 100 cleanroom environments. The lubrication system eliminates contamination risks while ensuring bearing reliability during extended ultra-high-speed operations in semiconductor and biomedical device fabrication.
Check all our Frequently Asked Question
Frigate’s Micro-Drill Spindle uses a thermally symmetrical housing and precision cooling channels to limit temperature gradients across the spindle body. The bearing stack is preloaded with controlled force to handle axial expansion without inducing stress. Materials with low coefficients of thermal expansion are selected for the spindle core. This ensures axial accuracy even during extended high-speed operations.
Frigate supplies Micro-Drill Spindle units with direct drive motors and ultra-short tool interfaces to reduce tool deflection. Air bearing and hybrid bearing versions are available based on substrate hardness and vibration tolerance. RPM stability above 120,000 minimizes microfractures during entry. These spindles are optimized for low-thrust, high-precision drilling in fragile materials.
Frigate designs Micro-Drill Spindle assemblies with dynamically balanced rotors and low-inertia shafting. Optional vibration sensors can be integrated near the nose for live monitoring. All rotating elements are balanced to G1.0 or better to eliminate harmonic amplification. This setup maintains stability when drilling holes deeper than 20× diameter.
Yes, Frigate’s Micro-Drill Spindle can be built with custom nose geometries compatible with robotic tool changers. Precision indexing ensures repeatable tool loading with under 2 µm positional error. Tool retention is pneumatically or hydraulically actuated based on system design. These spindles integrate easily into automated micro-machining cells.
Frigate offers Micro-Drill Spindle systems with clean air purge and passive heat sink elements for environments that prohibit oil-based lubricants. Dry-running hybrid bearings are selected to minimize wear under low load. Thermal sensors track bearing temperatures to trigger flow adjustments automatically. This design supports cleanroom-grade operation without performance loss.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!