Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
To ensure secure engagement, the latch geometry is precisely engineered with controlled backlash and optimized contact pressure distribution. This prevents stress risers, reduces wear, and eliminates the risk of partial or unstable engagement under dynamic load conditions.
Latch assemblies in nacelle systems are subjected to high-frequency actuation sequences during takeoff and landing operations. Fatigue resistance is achieved through the use of solution-treated, precipitation-hardened alloys with known high-cycle endurance properties. Components undergo shot peening and surface residual stress optimization to delay fatigue crack nucleation. Material selection is based on strain-life modeling that accounts for thermal expansion mismatches between adjacent structural interfaces and varying load amplitudes across the actuation cycle.
Jet propulsion systems produce continuous vibratory excitation and discrete shock events during spool-up, thrust reversal, and engine-out scenarios. The latch system incorporates anti-fretting bushings and dynamic isolation elements to attenuate high-frequency vibration modes. All critical contact interfaces are validated against MIL-STD-810 vibration and shock profiles using modal analysis and real-world excitation input. This ensures that mechanical lock integrity remains uncompromised in both steady-state and transient engine operation.
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Used to mechanically secure translating cowl components during thrust reverser stowage under aerodynamic and actuator-induced loading conditions.
Supports dual-door or cascade-type reverser configurations by maintaining lock integrity during asymmetric thrust events and high-vibration conditions.
Prevents uncommanded deployment of thrust reverser sleeves during ground idle through redundant mechanical locking and position verification systems.
Ensures mechanical containment of reverser mechanisms during tactical landings and high-cycle actuation scenarios in variable atmospheric conditions.
Controls cowl deployment and retraction using compact latch configurations rated for frequent actuation and thermal shock exposure in short missions.
Secures lightweight reverser covers in APUs with minimal envelope space, accounting for vibratory loads and thermal cycling near exhaust flow paths.
Latch mechanisms are exposed to significant temperature gradients, ranging from cryogenic tarmac conditions to high-temperature boundary layers near the engine core. Thermal expansion compensation is handled through differential CTE material pairings and compliant mechanism design. Solid lubricants with stable tribological characteristics at temperatures exceeding 200°C are applied via PVD processes to maintain low-friction articulation without requiring re-lubrication. System-level validation includes thermal cycling and retention force testing under simulated altitude and humidity conditions.
Modern aerospace systems demand real-time verification of latch status to ensure conformance with safety interlocks and engine control logic. Thrust reverser latches are designed with integrated state-sensing interfaces such as magnetically-actuated or dual-channel Hall-effect position sensors. Signal conditioning circuits are isolated and shielded to maintain data fidelity under high EMI exposure. Output signals are fully compatible with ARINC 429 or discrete logic lines, enabling seamless integration with EICAS or FADEC subsystems for system-level fault reporting and control authority.
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Frigate conducts endurance testing simulating over 50,000 full deployment cycles under controlled thermal and vibratory conditions. All thrust reverser latches components are manufactured using high-cycle fatigue-resistant alloys with surface treatments that delay crack initiation. Frigate applies shot peening and precision heat treatment to critical load-bearing parts. This ensures consistent locking force and dimensional integrity across the component’s operational lifespan.
Frigate selects material pairs with matched coefficients of thermal expansion to avoid thermal distortion at interface points. Each thrust reverser latches is modeled using FEA-based thermal simulation to predict expansion behavior in both steady-state and transient engine conditions. Tolerance stacks are optimized to maintain engagement even under high thermal gradients. The design includes relief features to absorb thermally induced dimensional shifts.
All Frigate Thrust Reverser Latches undergo surface treatments such as zinc-nickel plating or non-hexavalent chromate conversion per AMS standards. Components exposed to moisture are sealed with high-temperature-compatible elastomers rated for aviation-grade sealing. Salt spray testing is performed per ASTM B117 to validate corrosion resistance performance. These protections ensure long-term function without binding or loss of preload due to surface degradation.
Frigate uses multi-axis vibration rigs replicating engine nacelle excitation profiles to test for latch disengagement and mechanical resonance. Each latch is fitted with high-speed sensors to capture dynamic response and engagement stability during testing. Design enhancements include positive locking features and serrated interfaces to prevent micro-slip. Test data is benchmarked against DO-160G vibration and shock standards.
Frigate develops compact latch architectures using space-optimized kinematics without compromising locking strength or sensor integration. 3D CAD modeling and digital mock-ups are employed to match unique nacelle envelopes. Modular subassemblies enable rapid adaptation to different mounting geometries and actuator interfaces. This approach supports platform-specific integration while retaining core mechanical performance characteristics.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!