Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The insulation system in the High Amp Rated Power Cord employs advanced polymer compounds with high dielectric strength and thermal stability. Materials such as cross-linked polyethylene (XLPE) or thermoplastic elastomers (TPE) maintain insulation integrity at elevated temperatures commonly encountered in high-current applications. The insulation thickness is calibrated to withstand specified voltage levels, prevent partial discharge, and resist electrical tracking, ensuring safe and continuous operation even under transient voltage spikes.
Thermal management is critical in High Amp Rated Power Cords to prevent conductor overheating and insulation failure. The cable design incorporates materials with high thermal conductivity and flame-retardant properties. Optimized conductor geometry and insulation thickness promote effective heat dissipation along the cable length. This prevents localized hot spots and extends the operational lifespan of the cord under sustained heavy loads.
High Amp Rated Power Cords are engineered with robust outer jackets that resist mechanical stresses such as abrasion, crushing, and repeated flexing. The jackets use compounds resistant to oils, chemicals, UV radiation, and moisture ingress. This ensures the cable maintains electrical and mechanical integrity in harsh industrial and outdoor environments, minimizing failure risks due to environmental exposure or physical damage.
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Supplies high current to servo drives, motor controllers, and actuators operating under continuous duty cycles and variable load conditions.
Delivers stable high amperage to PDUs, UPS systems, and redundant power supplies within dense rack-mounted server environments.
Connects to arc welders and plasma cutters requiring sustained high current under fluctuating thermal and electrical stress conditions.
Supports traction control systems, auxiliary converters, and HVAC units requiring high ampacity and mechanical robustness in mobile platforms.
Transfers high current from chargers to vehicle onboard systems with minimal voltage drop and heat rise during rapid charging cycles.
Powers propulsion systems, switchboards, and high-capacity pumps, ensuring reliable current delivery in corrosive and high-vibration environments.
To mitigate electromagnetic interference (EMI) and maintain signal integrity in power systems, High Amp Rated Power Cords incorporate multi-layer shielding. Materials such as braided copper or aluminum foil shields are applied to reduce radiated and conducted noise. Proper grounding and shield termination methods ensure compliance with EMC standards and protect sensitive equipment connected downstream.
High Amp Rated Power Cords meet stringent international safety and performance standards, including UL 1277, IEC 60228, and CSA C22.2. Certification involves rigorous testing for current carrying capacity, voltage withstand, thermal endurance, and mechanical resilience. Adherence to these standards guarantees that the power cords function reliably under specified electrical and environmental conditions.
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Frigate uses high-temperature-rated insulation like XLPE or silicone rubber with thermal indexes exceeding 150°C. Conductors are sized above NEC ampacity tables to reduce I²R losses. Each cord undergoes thermal cycling tests to ensure material stability under overload conditions. This prevents insulation softening, jacket deformation, and long-term conductor fatigue.
Frigate applies abrasion-resistant polyurethane or thermoplastic elastomer outer sheaths with high flexural endurance. These jackets withstand continuous motion, mechanical vibration, and tensile strain. Cords are tested to DIN bending radius and dynamic motion standards. This ensures reliable power transmission in CNC, gantry, or drag-chain applications.
Frigate selects conductors with low reactance and minimizes loop area to limit inductive voltage rise. Stranding and core configuration reduce surge impedance. High dielectric strength insulation prevents flashover during high inrush transients. Cords are validated under simulated inductive load tests with rapid current rise times.
Frigate designs are compliant with IEC 60502, UL 1685, and ATEX zone requirements where applicable. Materials used meet flame retardancy, low smoke, and halogen-free criteria. High Amp Rated Power Cords undergo oil, acid, and chemical exposure tests per ISO 6722-1 standards. These validations support usage in petrochemical and mining zones.
Frigate uses layered shielding—aluminum foil plus tinned copper braid—for full EMI suppression. Ground paths are engineered with low impedance terminations to reduce noise coupling. Jacket material dielectric constants are selected to avoid high-frequency resonance. Each cable is tested per CISPR 25 and MIL-STD-461 EMI benchmarks.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!