High-Performance Electric Interconnects for Consumer Electronics

Frigate provides precision-engineered electric interconnects optimized for signal integrity, thermal stability, and mechanical reliability in high-density consumer electronic systems. 

Consumer Electronics

Cables feature ±5% impedance control, multi-layer shielding, and low skew to minimize EMI and maintain high-frequency signal fidelity.

Insulation materials rated 105–200°C resist thermal aging, managing heat in sealed, passive-cooled electronic assemblies. 

Ultra-fine stranded copper and aramid jackets ensure millions of flex cycles without electrical or mechanical degradation in dynamic devices. 

Future-Ready Electrical Solutions

Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures. 

Electrical Components We Manufacture

From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.

Audio Line Matching & Output Transformers - IMG (3)
Encapsulated Transformers - IMG
Step-Up Transformers - IMG (2)
Cast Resin Transformers - IMG (3)
Control Transformers - IMG (4)
Lighting Transformers - IMG (2)
Amorphous Core Transformers - IMG
Flat Series _ UI Transformers - IMG (2)
Three-Phase Transformers - IMG (1)
Pulse Transformers - IMG
Type J Power Cords
USB-A to Lightning_Micro-USB Cord - IMG
Locking Power Cord - IMG
Australian Plug Power Cord - IMG (3)
NEMA Power Cord - IMG (3)
Type B NEMA Power Cords - IMG (4)
Italian Plug Power Cord - IMG
UK Plug Power Cord - IMG
Type I Power Cords (3)
French_Belgian Plug Power Cord - IMG
Detuned Reactor (2)
Inverter Isolation Choke - img
Boost Converter Choke
power factor correction choke - IMG
Power Smoothing Reactor (2)
3-Phase Sine Wave Filter Inductor (2)
Auxiliary Inductor (2)
Water Cooled Inductor (2)
RL Load Reactor (3)
Input Choke

In Their Words

Endorsed by industry decision makers who value our streamlined procurement and efficient execution.

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Robust Electrical Connectivity for Modern Consumer Electronics

High-performance precision cables enable reliable data transmission, power delivery, and signal integrity in compact consumer electronic systems. Their advanced shielding, low-loss insulation, and thermal stability ensure optimal performance under electrical and environmental stress. 

Wearable Devices

Cables provide flexible, durable interconnects with high signal integrity and thermal resistance, supporting miniaturized sensors and continuous user motion. 

Portable Audio Equipment

High-fidelity transmission cables minimize signal loss and electromagnetic interference, maintaining audio clarity in compact, battery-powered headphones and speakers. 

Consumer Electronics

Micro-Scale Integration

Frigate engineers high-precision micro-coaxial and ultra-thin ribbon cables to meet the demands of next-gen compact electronics, enabling micro-scale integration in high-density environments. 

Tight Tolerances for Miniaturization

Cable diameters as low as 0.18 mm are manufactured with insulation and concentricity tolerances within ±0.01 mm, ensuring mechanical compatibility with fine-pitch terminations like FPC and FFC.

Advanced Quality Control

Dimensional consistency is verified using automated optical inspection (AOI) and laser micrometry, enabling defect-free, high-volume production for applications in wearables, wireless audio, and foldable devices.

Precision Electrical Systems for Every Industry

Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for Consumer Electronics applications. 

Precision Testing in Consumer Electronics Transformers

Frigate designs transformers for consumer electronics with stringent testing to guarantee compact performance, minimal losses, and superior thermal reliability.

Thermal Endurance Verification
Components are tested for prolonged heat cycles, ensuring sustained efficiency and reliability under compact device enclosures.
High-Frequency Response Testing
Frequency sweep analysis validates transformer behavior in fast-switching circuits critical for chargers, adapters, and embedded power supplies.
Safety Compliance Evaluation
Insulation, creepage, and clearance distances are stress-tested to meet global electronic safety standards without functional degradation.

Electrical Market Insights

Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems. 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate ensure electrical isolation in compact transformers used in consumer electronics?

Frigate uses triple-insulated wire and reinforced insulation barriers to meet creepage and clearance standards even in sub-10 mm designs. We apply vacuum potting with thermally stable compounds to prevent dielectric failure under thermal cycling. All units are tested at 3 kV Hi-Pot for isolation integrity. This ensures user safety and circuit separation even under surge conditions. 

What design practices does Frigate follow to reduce EMI in densely packed control boards?

Frigate integrates multi-layer shielding using foil-braid combinations and controlled cable geometry to suppress radiated emissions. We maintain differential pair symmetry and use ferrite-loaded terminations where needed. Each assembly is validated through near-field scanning and CISPR-32 testing. This helps us meet strict EMC requirements in devices like tablets and gaming consoles. 

How are Frigate’s flexible flat cables (FFC) engineered for reliability in foldable phones?

We use annealed copper conductors with precise pitch control and laser-defined slits to allow multidirectional flex. Polyimide insulation is selected for its high tear strength and resistance to thermal deformation. Frigate subjects these FFCs to 100,000+ bend cycles at sub-5 mm radii during qualification. They retain signal integrity without micro-cracks or delamination. 

 

What testing protocols does Frigate use for verifying thermal endurance in micro cables?

Frigate employs accelerated thermal aging tests at 125°C and 150°C while applying rated current continuously. Post-test, we measure insulation resistance, voltage breakdown, and mechanical elongation. We also conduct thermal shock testing between -40°C and +85°C for rapid transitions. This ensures stable performance in smartphones and wearables exposed to body heat and ambient variation. 

 

How does Frigate maintain dimensional accuracy in ultra-thin wire manufacturing?

We use precision extrusion dies and laser micrometers to hold insulation thickness within ±0.01 mm across reels. Conductor concentricity is monitored in real time to prevent offset-induced impedance mismatches. Tension-controlled winding avoids micro-kinking during spooling. This results in consistent performance across automated SMT and crimping processes. 

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Loading....