In-Mold Labeling Services
Frigate’s In-Mold Labeling (IML) technology embeds labels directly into molded components. We offer enhanced durability, precise alignment, and resistance to environmental factors.
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Advantages of In-Mold Labeling (IML) Services
Enhanced Environmental Resistance
IML is excellently resistant to chemicals, UV rays, and moisture, making it ideal for harsh industrial environments.
Reduced Waste
The IML process minimizes scrap and excess material by integrating labeling during molding, leading to cleaner production.
Consistency and Accuracy
IML ensures uniform label placement and alignment across high-volume production runs, improving quality control and reducing errors.
Better Branding Opportunities
The technology enables the integration of intricate logos, barcodes, and QR codes, offering additional space for branding without compromising design.
Enhance Product Durability with Custom In-Mold Labeling (IML) Solutions
Custom In-Mold Labeling (IML) integrates labels directly into molded parts, improving durability and reducing production costs. This process eliminates separate labeling steps, providing a seamless, high-quality finish that enhances appearance and longevity. IML ensures consistent, wear-resistant labels that withstand harsh conditions while offering design flexibility. Optimize your manufacturing process with IML for efficient, durable, and visually appealing products.
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Our In-Mold Labeling (IML) Process
The IML process begins with the creation of the label, typically made from a durable material such as polypropylene or PET. The label is printed with high-quality graphics and designs.
The pre-printed label is placed inside the mold cavity before the injection molding process. It is carefully aligned to ensure correct placement on the molded part.
The mold is closed, and molten plastic is injected into the mold cavity, enveloping the label. The high temperature and pressure cause the plastic to bond with the label material.
As the plastic cools and solidifies, the label becomes fused with the molded part, creating a permanent bond. This ensures the label is fully integrated and durable.
The mold is opened once the part has cooled and the finished product is ejected. The label is seamlessly incorporated into the molded component.
The final product undergoes inspection to ensure the label is correctly placed, securely bonded, and free from defects. This ensures high-quality, consistent results for every unit produced.
In-Mold Labeling (IML) Materials
In-mold labeling (IML) is a highly efficient way to integrate labels into molded parts. The right choice of material ensures durability, clarity, and superior adhesion for optimal performance.
Polypropylene is a common choice for IML due to its excellent chemical resistance, high strength, and durability. It offers great clarity and can withstand high temperatures, making it ideal for packaging, automotive, and consumer goods.
Polyethylene is another versatile material for IML. It is known for its flexibility and impact resistance. It is widely used in applications where the label needs to endure physical stress and exposure to environmental elements.
Acrylic provides exceptional optical clarity, making it a preferred material for applications requiring high visual appeal. It is resistant to UV degradation and scratches, making it ideal for outdoor or exposed products.
Polyester is used in IML for its excellent strength, moisture resistance, and high thermal stability. It is commonly chosen for products that require a high-quality finish and strong adhesive properties.
Polystyrene is a cost-effective option for IML applications. It is typically used in food containers and other packaging products. It offers good dimensional stability but is more prone to breakage than other materials.
Bio-based plastics like PLA (Polylactic Acid) are becoming more popular in IML, especially for eco-friendly applications. These materials are renewable and compostable and offer a sustainable solution for industries focused on reducing their environmental impact.
Improve Label Durability and Prevent Adhesion Failures
Adhesives can fail over time due to wear, chemicals, or heat in traditional labeling. Frigate‘s In-Mold Labeling (IML) bonds the label directly into the molded part during the injection molding. The molten plastic encapsulates the label, forming a permanent bond. This method increases resistance to peeling, fading, and environmental damage, ensuring long-term durability and consistent performance in harsh conditions.
Compliance for In-Mold Labeling Services
In-Mold Labeling (IML) is a process where labels are applied to products during the injection molding phase, fusing the label to the part. The labels are made from materials that can withstand high molding temperatures. IML enhances product durability, improves branding, and eliminates the need for post-molding labeling. It is essential for achieving consistent, high-quality parts, especially in industries like automotive, packaging, and consumer goods. Frigate focuses on precision, ensuring proper label adhesion, durability, and resistance to environmental factors like UV exposure and moisture.
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