Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Its anatomic condylar geometry ensures even load distribution across the tibiofemoral interface, reducing peak contact pressures that contribute to polyethylene wear. Additionally, the optimized curvature helps prevent lift-off and edge loading during deep flexion, ensuring reliable performance under complex gait patterns.
The Knee Joint Femoral Component features a highly polished CoCrMo articulating surface with sub-micron roughness (Ra < 0.02 μm), which lowers frictional forces and suppresses generation of wear particles. The substrate material is low-carbon vacuum-cast cobalt-chromium conforming to ASTM F1537, engineered to minimize carbide precipitation and intergranular corrosion. Nitrogen ion implantation and advanced passivation further reduce ion leaching in inflammatory biological environments.
The Knee Joint Femoral Component is designed to support intraoperative constraint modulation across CR, PS, and CCK insert configurations without requiring changes in femoral box geometry. Constraint compatibility is achieved through a standardized intercondylar box and anterior flange architecture, ensuring smooth component interchangeability. This design enables surgeons to respond to varying ligament conditions without compromising component alignment or stability.
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Used as the load-bearing articulating surface in TKA systems to restore biomechanical alignment and femorotibial kinematics effectively.
Essential for complex revisions requiring femoral reconstruction due to bone loss, implant loosening, or periprosthetic joint infection.
Deployed in post-traumatic reconstructions involving distal femoral comminution or deformity correction requiring precise articulating geometry.
Functions as the articulating femoral surface in patients with severe cartilage loss and subchondral bone sclerosis due to osteoarthritis.
Supports structural load transmission following distal femoral tumor resection with modular stem compatibility and stable fixation design.
Used in end-stage inflammatory joint disease to replace destructed femoral condyles and re-establish sagittal and coronal joint mechanics.
The cementless variant of the Knee Joint Femoral Component incorporates a dual-surface fixation strategy using sintered bead porosity layered with titanium plasma spray, promoting both macro-mechanical interlock and cellular-level osseointegration. Pore sizes and interconnectivity exceed 150 µm, optimized for osteoblast migration and bone ingrowth. Cemented configurations utilize laser-textured surfaces for enhanced interdigitation and fatigue resistance of the cement-implant interface.
The Knee Joint Femoral Component is engineered to maintain uniform tibiofemoral contact pressure through asymmetric condylar contours and optimized sagittal curvature. Finite element analysis demonstrates reduced peak contact stresses during stair ascent and descent cycles. Material stiffness is controlled to reduce proximal stress shielding, particularly in low-density femurs where cortical resorption is a risk.
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Frigate uses precision multi-axis CNC machining with real-time process monitoring to maintain tight tolerances on femoral component geometry. Specialized jigs and fixtures minimize deflection during milling and drilling operations. Dimensional inspection is conducted with CMMs using CAD models as reference. This ensures the femoral component matches implant design specifications consistently.
Frigate machines femoral components to a surface roughness value typically between Ra 0.2 µm and Ra 0.8 µm. This roughness level supports effective adhesion of titanium or hydroxyapatite coatings. Controlled polishing and micro-finishing are done using automated systems to ensure repeatability. Final roughness is verified using profilometers and documented per implant standards.
Frigate uses vacuum heat treatment to avoid oxidation and preserve the alloy’s structural integrity. Controlled cooling cycles prevent distortion and maintain hardness levels required for femoral load-bearing. Post-treatment hardness and grain structure are validated with Rockwell testing and metallography. This ensures the femoral component retains its fatigue resistance and wear strength.
Coating thickness is measured using X-ray fluorescence (XRF) or eddy current testing methods. Frigate calibrates these systems against certified reference standards to maintain traceability. Each femoral component is inspected for uniform coating coverage across all articulating and fixation zones. This guarantees optimal biocompatibility and implant fixation performance.
Frigate assigns a unique identifier to every Knee Joint Femoral Component batch through laser marking and digital records. All machining, inspection, and material certificates are logged into a controlled traceability database. This system complies with ISO 13485 and FDA 21 CFR Part 820 documentation standards. Full production history can be retrieved for any femoral component delivered.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!