Electrification for Aerospace Platforms

Frigate delivers aerospace-grade electric solutions engineered for high thermal endurance, EMI suppression, vibration resistance, and weight optimization, compliant with stringent aerospace standards. 

aerospace

Cables maintain dielectric integrity from –200°C to +260°C using PTFE, FEP, and polyimide for cryogenic to high-heat aerospace environments. 

Double-braided shields and conductive layers ensure >90 dB attenuation, minimizing cross-talk and meeting MIL-STD-461 and DO-160 compliance. 

Plated aluminum conductors and thin-wall insulation reduce cable mass by 30% without compromising electrical or thermal performance in space systems. 

Future-Ready Electrical Solutions

Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures. 

Electrical Components We Manufacture

From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.

Amorphous Core Transformers - IMG
Isolation Transformers - IMG (2)
Control Transformers - IMG (4)
Flat Series _ UI Transformers - IMG (2)
Induction Heating Transformers - IMG (2)
Voltage Stabilizer Transformers - IMG
UPS & Inverter Transformers - IMG (3)
Step-Up Transformers - IMG (2)
single-phase transformers - IMG (2)
Potential Transformers (PTs) - IMG (2)
Type H Power Cords
Type F Power Cords (2)
Australian Plug Power Cord - IMG (3)
Type J Power Cords
Type O Power Cords (3)
Colored Server Power Cord - img (4)
Type B NEMA Power Cords - IMG (4)
UK Plug Power Cord - IMG
Custom Molded DC Power Cord - IMG (2)
DC to USB Power Cord - IMG
Input Choke
Auxiliary Inductor (2)
1-Phase Sine Wave Filter Inductor (2)
Harmonic Filter Choke
DC Reactor (3)
Line Air Choke to DC Link - img (2)
RL Load Reactor (3)
Balancing Reactor (2)
3-Phase Output Choke - IMG (2)
Boost Converter Choke

In Their Words

Endorsed by industry decision makers who value our streamlined procurement and efficient execution.

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Aerospace Electrical Integration Zones

Electric products in aerospace systems operate under extreme thermal, mechanical, and electromagnetic conditions. Applications require stable electrical performance and material endurance throughout fluctuating flight environments. 

Avionics and Flight Control Systems

Supports data transmission in mission-critical subsystems, ensuring signal integrity under thermal cycling, vibration, and electromagnetic interference across all flight conditions. 

Satellite Payload and Power Distribution

Handles high-frequency signals and regulated power across thermal vacuums, with materials qualified for radiation exposure and long-duration orbital deployment. 

aerospace

Mass Optimization

Frigate engineers lightweight electric interconnects using advanced conductor alloys and thin-wall insulations to minimize mass in aerospace systems. 

Lightweight Conductors

Plated aluminum and copper-clad steel conductors provide reduced mass with sufficient conductivity, ideal for satellite and UAV wiring applications.

Thin-Wall Insulations

High-performance fluoropolymer insulations enable up to 30% cable mass reduction while maintaining EMI shielding and thermal endurance capabilities.

Precision Electrical Systems for Every Industry

Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for aerospace applications. 

Assured Transformer Quality for Flight Systems

Aerospace systems demand absolute electrical integrity where transformer reliability directly safeguards mission performance and passenger safety. 

Thermal Endurance Testing
Transformers are exposed to extended high-temperature cycles validating insulation performance and long-term stability for aerospace altitude variations.
Vibration and Shock Validation
Units undergo simulated flight vibration and shock stresses to confirm structural integrity and uninterrupted power delivery during aerospace missions.
High-Altitude Dielectric Analysis
Electrical insulation systems are tested under reduced air pressure to guarantee safe, stable performance across extreme altitude conditions.

Electrical Market Insights

Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems. 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate ensure thermal stability in aerospace electric components?

Frigate uses PTFE, FEP, and polyimide insulations that maintain dielectric performance from –200°C to +260°C. These materials prevent insulation breakdown during thermal shock and cycling. Jackets are multilayered to avoid cold flow and cracking. All designs are validated through thermal endurance and cycling tests.

What methods does Frigate use to control EMI in aerospace cable assemblies?

Frigate applies double-braided silver-coated copper shielding with low transfer impedance. Conductive tapes and optimized grounding reduce cross-talk and high-frequency noise. EMI attenuation often exceeds 90 dB across critical frequency bands. Each assembly is tested to verify shielding effectiveness under operational load. 

 

How does Frigate achieve weight savings in satellite and UAV cabling?

Frigate selects plated aluminum and copper-clad steel conductors to reduce mass without compromising conductivity. Fluoropolymer insulations are applied in thin-wall configurations for reduced volume. Shielding is designed to balance EMI protection with minimal weight addition. This approach cuts cable mass by up to 30%. 

 

How are Frigate’s cables qualified for mechanical vibration and shock in aerospace systems?

Cable systems are tested using random vibration and shock profiles that simulate flight environments. Frigate integrates high-strand count conductors and aramid-based reinforcements to prevent mechanical fatigue. Strain relief is incorporated at termination points to prevent conductor breakage. Post-test inspection confirms physical and electrical integrity. 

What material choices does Frigate make for resistance to space radiation and atomic oxygen?

Frigate uses polyimide jackets with radiation-resistant coatings for orbital missions. These materials resist atomic oxygen erosion and maintain tensile strength in vacuum conditions. Cable samples are exposed to simulated orbital environments during testing. The goal is zero surface degradation and stable insulation resistance over mission life. 

 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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