Precision Plasma Cutting
Frigate is a premier manufacturer of steel sheets and plates. We offer precise results through our precision plasma cutting service. This unique cutting process produces smooth edges, making it ideal for demanding industries where quality and precision are essential.Â
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Advantages of Precision Plasma Cutting with Frigate
Minimal Heat Affected Zone (HAZ)
The cutting process generates a narrow heat-affected zone, reducing distortion and maintaining the integrity of the surrounding material.
Fine Kerf Width
Precision plasma cutting features an extremely narrow kerf width, typically around 1/16 inch, which minimizes material loss and maximizes yield.
Enhanced Surface Finish
The process produces superior surface finishes, often requiring less secondary processing or finishing, thus reducing overall production costs and time.
Dynamic Cutting Capability
Precision plasma cutting systems can adapt to complex geometries and varying thicknesses in real time, enabling intricate shapes without compromising accuracy.
Your Solution for High-Quality Metal Fabrication
We offers a precision plasma cutting service that meets all your metal cutting needs with unmatched efficiency. Utilizing cutting-edge technology, our plasma cutter generates a high-velocity stream of ionized gas, enabling it to slice through metal with exceptional accuracy.Â
This versatile method accommodates various material types and thicknesses, allowing us to produce customized components tailored to your specifications. Our skilled technicians ensure that each cut is executed precisely and quickly, guaranteeing the highest quality results.Â
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Our Precision Plasma Cutting Process
The process begins with carefully selecting and preparing the material to be cut. This includes measuring and marking the dimensions needed and ensuring the material is clean and free from contaminants, which can affect cut quality.Â
The next step involves programming the Computer Numerical Control (CNC) system with the desired design specifications. CAD (Computer-Aided Design) files are often used to create precise cutting paths, ensuring accuracy and repeatability in complex shapes.Â
The cutting machine is set up once the CNC program is ready. This includes installing the appropriate plasma cutting torch and configuring the system's settings, such as cutting speed, amperage, and gas flow rates, based on the material type and thickness.Â
The cutting process starts with igniting the plasma arc. A high-velocity stream of ionized gas is directed through the torch, creating a concentrated heat source that melts the metal. As the torch moves along the programmed path, the molten metal is blown away, resulting in a clean cut.Â
During and after the cutting process, quality control measures are implemented to ensure the integrity of the cut. This includes checking for accuracy in dimensions and surface finish and ensuring there is minimal slag or burr formation.Â
Once cutting is complete, necessary finishing processes are performed. This may involve additional machining, deburring, or surface treatments to meet specific customer requirements. The final pieces are then prepared for delivery or further assembly as needed.Â
Precision Plasma Cutting Materials
Precision plasma cutting is a highly versatile and efficient metal fabrication process. This cutting technique is particularly valued for its ability to deliver intricate designs and complex shapes.Â
One of the most commonly cut materials, mild steel offers excellent machinability and is ideal for various applications, from structural components to intricate designs.Â
Known for its corrosion resistance and durability, stainless steel is frequently used in industries like food processing and medical equipment, where precision cutting is essential.Â
Lightweight and versatile, aluminum can be easily cut using plasma techniques. Its excellent thermal conductivity allows for clean cuts, making it ideal for aerospace and automotive applications.Â
Although more challenging to cut due to its thermal conductivity, precision plasma cutting effectively handles copper sheets and plates, which are suitable for electrical components and decorative applications.Â
Similar to copper, brass can be cut with plasma techniques. Its strength and corrosion resistance make it ideal for plumbing and electrical fitting applications.Â
Because of its higher carbon content, this material is often used to manufacture stronger components. Precision plasma cutting provides the necessary accuracy for producing complex shapes.Â
Known for its strength-to-weight ratio and corrosion resistance, titanium can be challenging to cut. However, precision plasma cutting systems designed for high-performance materials can effectively handle titanium.
Nickel alloys are used in high-temperature and corrosive environments, and they require specialized plasma-cutting techniques to ensure clean edges and minimize material degradation.Â
High-strength and wear-resistant, tool steel can be precisely cut using plasma methods, making it suitable for manufacturing tools and dies.
Emerging plasma cutting technologies can handle certain composite materials, allowing for applications in the aerospace and automotive industries where lightweight and robust components are crucial.Â
Custom Precision Plasma Cutting Services
Frigate Sheet Metal Fabrication offers custom precision plasma cutting solutions tailored to your requirements. Our advanced plasma-cutting technology delivers high-velocity cuts with exceptional accuracy, enabling us to handle a diverse range of materials, including mild steel, stainless steel, aluminum, and more. Whether you need intricate designs or simple cuts, our skilled technicians ensure consistent quality and precision in every project.Â
Drive Your Automotive Innovations with Precision Plasma Cutting
Frigate specializes in precision plasma cutting for the automotive industry, focusing on detailed component fabrication. Our advanced systems use high-velocity plasma arcs for narrow kerf widths, enabling the production of complex geometries essential for parts like brackets and body panels while maintaining stringent tolerances. Equipped with CNC-controlled cutting heads and adaptive height control, we ensure optimal arc stability and consistent cuts across materials such as Advanced High-Strength Steel (AHSS) and aluminum alloys. We optimize cutting performance by fine-tuning parameters like gas flow and amperage while minimizing thermal distortion.Â
Industries We Serve
What You Get
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Elevate Your Projects with Precision Plasma Cutting at Frigate
Experience the exceptional quality of precision plasma cutting with Frigate. Whether you need intricate designs or robust industrial components, our team is dedicated to exceeding your expectations. Contact us today to discuss your project and explore how our plasma cutting services can enhance your metal fabrication endeavors.Â
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Plasma cutting utilizes a high-velocity jet of ionized gas, which focuses intense heat on a small area. This allows for narrow kerf widths and minimal heat-affected zones, enabling complex shape production with tight tolerances.Â
Precision plasma cutting efficiently processes various materials, including mild steel, stainless steel, aluminum alloys, and coated metals. Adjusting cutting parameters for each material enhances quality and performance.Â
Adaptive height control systems automatically adjust the distance between the cutting torch and the workpiece in real time. This ensures optimal arc stability and consistent cutting performance, minimizing dross and improving edge quality.Â
Gas flow rates significantly affect the quality of the plasma arc. Properly calibrated flow rates ensure the plasma remains stable, enhancing cutting speed and precision while preventing excessive oxidation or heat buildup in the material.Â
By employing high-speed cutting and precise control over cutting parameters, plasma cutting reduces the duration of heat exposure to the material. This quick processing helps maintain the structural integrity of sensitive materials, minimizing warping and thermal distortion.Â
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
