Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
This engineered thread architecture reduces localized stress concentrations, improves pullout resistance, and ensures mechanical stability under multidirectional loading—critical for maintaining fixation integrity during the early phases of postoperative recovery.
Orthopedic Implant Screws are manufactured from high-purity titanium alloys (Ti-6Al-4V ELI) and nitrogen-strengthened stainless steels, processed through vacuum arc remelting and precision forging. Controlled microstructure, including fine equiaxed grains and uniform phase distribution, increases pitting and crevice corrosion resistance in physiological environments. These metallurgical properties reduce ion release and ensure long-term biocompatibility in permanent or semi-permanent orthopedic applications.
Orthopedic Implant Screws incorporate reduced core diameters, optimized pitch depth, and self-tapping flute geometries to regulate insertion torque and minimize intraoperative fracture risks. Torsional performance is validated through mechanical testing under ASTM F543 protocols, ensuring safe and repeatable screw placement in both dense cortical and osteoporotic bone. These features enable surgeons to maintain control during insertion without excessive resistance or torsional failure.
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Orthopedic Implant Screws provide axial stability and interfragmentary compression in diaphyseal femur, tibia, and humerus fracture repair procedures.
Orthopedic Implant Screws enable vertebral fixation in thoracolumbar or cervical segments during posterior stabilization and interbody fusion surgeries.
Orthopedic Implant Screws are used for iliosacral fixation to stabilize unstable pelvic ring injuries and sacroiliac joint disruptions.
Orthopedic Implant Screws secure rigid internal fixation in mandibular and midfacial osteotomies, trauma reconstruction, and craniofacial deformity correction.
Orthopedic Implant Screws facilitate joint fusion in subtalar, talonavicular, and tibiotalar regions under controlled compression across bone interfaces.
Orthopedic Implant Screws are used in guided growth procedures and epiphyseal stabilization with minimal disruption to growth plate integrity.
Orthopedic Implant Screws undergo surface modification processes such as acid-etching, shot blasting, or anodizing to achieve sub-micron scale roughness (Ra 0.5–1.5 µm). This specific topography enhances initial cell attachment, supports osteogenic differentiation, and promotes early osseointegration.
Orthopedic Implant Screws are available in monoaxial, polyaxial, and cannulated variants to address complex anatomical trajectories and access limitations. Cannulated Orthopedic Implant Screws support percutaneous or minimally invasive techniques using guidewire systems, reducing surgical exposure and enabling high-precision placement in constrained anatomical corridors.
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Frigate uses CNC precision threading systems to maintain consistent screw pitch within ±10 microns. Optical comparators and thread gauges are employed for inspection at each production stage. This controls axial loading and promotes reliable bone engagement. Advanced CAM programming also minimizes tool wear and preserves thread geometry.
Frigate selects titanium alloys like Ti-6Al-4V and medical-grade stainless steels with high pitting resistance equivalent numbers (PREN). Material pairings are evaluated to avoid electrochemical mismatch with adjacent implants. Surface passivation further enhances corrosion resistance in physiological environments. This ensures long-term biocompatibility and implant stability.
Frigate performs ISO 6475-compliant torsional testing using servo-hydraulic machines to measure torque-to-failure. Material microstructure and core diameter are optimized to prevent shear fracture under rotational load. Test results are statistically validated across production lots. This guarantees consistent torque resistance for various anatomical loading scenarios.
Frigate manufactures dual-threaded profiles—coarse-pitch threads for cancellous bone and fine-pitch threads for cortical engagement. Thread geometry is modeled using finite element analysis to optimize load distribution. Bone-specific thread forms reduce the risk of microcracks and promote primary stability. Thread depth and flank angles are tailored based on bone density requirements.
Frigate uses fine-grit abrasive polishing and electropolishing to attain Ra values below 0.25 µm. Uniform surface finish reduces fretting and promotes better osseointegration. Automated systems maintain repeatability across high-volume production. Surface inspections with confocal microscopy validate finish quality before packaging.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!