Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Musical Instrument Tuning Peg assemblies often suffer from erratic torque due to friction variation along the shaft interface. Precision-lapped bushing interfaces and dry-film lubrication systems maintain rotational torque consistency within ±3%. This allows predictable torque input during each tuning increment, critical in both manual and automated tuning environments.
Musical Instrument Tuning Peg components are exposed to sustained preload forces exceeding 100 N over extended timeframes. Worm shafts and gear internals are machined from high-yield alloys such as CuZn39Pb3 or 17-4PH stainless steel, selected for their sub-1% creep deformation under 72-hour load testing. This prevents long-term tuning drift due to gear settlement.
Musical Instrument Tuning Peg tolerances affect inter-peg uniformity, especially in multi-string configurations. Shafts and housings are concentric to within 0.01 mm, with angular deviation controlled to <0.2°. This alignment prevents torque asymmetry between strings and maintains string pitch linearity when subjected to simultaneous tuning input.
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Used to provide stable pitch control with precise gear ratios and minimal backlash under fluctuating string tension during tuning.
Enables fine pitch adjustment through high-resolution shaft rotation and friction-based torque retention suited for gut or synthetic core strings.
Designed to maintain tuning under high axial string loads and varying humidity, with low-creep worm gears and corrosion-resistant housings.
Supports multi-course string setups using concentric shaft alignment and uniform torque distribution across closely spaced tuning axes.
Applies non-metallic friction pegs or planetary gears to ensure tuning accuracy across asymmetrical pegbox geometries and thin neck profiles.
Employs long-shafted friction pegs with tapered fit and high-μ contact surfaces for secure tuning across extended scale lengths.
Musical Instrument Tuning Pegs are a mechanical discontinuity on the resonant body. Peg mounting systems use acoustically inert bushings with tan δ > 0.08 to minimize energy transfer from peg to headstock. This reduces unwanted high-frequency damping, preserving tonal response consistency across the instrument body.
Musical Instrument Tuning Peg integration requires exact mating with headstock geometries. Shafts are ground to h6 tolerance, and insertion bodies conform to ISO fit limits to eliminate play during axial loading. These parameters facilitate plug-in compatibility for OEM and retrofitting applications without post-processing adjustments.
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Frigate uses CNC machining with real-time feedback control to maintain dimensional tolerances within ±10 µm for all critical interfaces. Coordinate Measuring Machines (CMM) verify shaft diameter, gear center alignment, and bushing fit per batch. Statistical Process Control (SPC) is applied to monitor deviation trends. This ensures consistent assembly fit and tuning behavior across large-scale production.
Frigate applies multilayer protection systems including electroless nickel plating, anodizing, and passivation depending on the base material. These treatments meet or exceed 500 hours in ASTM B117 salt spray testing. Contact zones receive selective coating thicknesses to preserve gear meshing precision. This enhances longevity in both humid and high-salinity environments.
Frigate designs tuning pegs with PTFE-embedded liners or precision-lapped bushings to maintain uniform torque profiles. Torque is calibrated and tested to remain within ±3% under variable loads. This consistency reduces tuning error during rotation. It also improves the feel and response for professional musicians using high-tension strings.
Frigate conducts accelerated lifecycle testing up to 20,000 full-turn cycles under 0.5 Nm torque with variable axial preload. Wear is monitored via surface profilometry to measure gear degradation. Post-test dimensional checks confirm backlash and torque stability remain within original specifications. These tests simulate real-world instrument use over several years.
Frigate offers tuning peg variants with shaft interfaces compatible with servo-couplers and stepper-driven actuators. These units maintain backlash below 0.01 mm and allow encoder integration. Custom torque thresholds and anti-backdrive mechanisms can be specified. This supports precise tuning automation in smart instruments and robotic tuning setups.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!