Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Heat Sink Assembly Plate is manufactured to achieve tight flatness and surface finish specifications, reducing contact resistance at thermal junctions. With sub-10-micron flatness and sub-0.5 Ra roughness, the plate enhances coupling with thermal interface materials. This precision minimizes air entrapment, improves heat transfer efficiency, and prevents thermal fatigue at bonded surfaces.
Heat Sink Assembly Plate can be designed with tailored material stacks to match the coefficient of thermal expansion (CTE) of adjacent substrates such as silicon dies or ceramic boards. This compatibility reduces the mechanical stress from thermal cycling, preventing cracking, delamination, or warping during extreme temperature fluctuations.
Heat Sink Assembly Plate with embedded thermal zoning allows selective dissipation of heat from isolated component clusters. Integrated heat pipes, cut-outs, and thermal barriers manage localized heat paths, enabling decoupling of high-power and temperature-sensitive zones within a common structure. This design ensures controlled thermal segregation in complex electronics.
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Supports thermal dissipation in IGBT and MOSFET assemblies, maintaining junction temperatures within limits during continuous high-frequency switching operations.
Enables heat removal from densely populated RF amplifier boards operating under high duty cycles in outdoor and thermally constrained enclosures.
Provides thermal interface for SiC/GaN-based inverter modules, ensuring stable operation under wide temperature ranges and transient thermal spikes.
Distributes and dissipates heat from high-power multi-die LED clusters, preventing wavelength shift and lumen degradation over prolonged operation.
Serves as lightweight thermal spreader in compact avionics enclosures exposed to altitude-induced temperature gradients and limited convection cooling.
Transfers heat from gate drivers and power conversion units in variable frequency drives under continuous industrial operation and enclosure sealing.
Heat Sink Assembly Plate constructed from aluminum-lithium or graphite composites offers high mechanical stiffness with low mass, crucial for aerospace and mobile systems. The structural design ensures mechanical integrity under vibration and shock loads while supporting the thermal requirements of densely populated circuits without exceeding system weight budgets.
Heat Sink Assembly Plate with high in-plane thermal conductivity spreads heat laterally, supporting devices that require uniform surface temperatures. Use of oriented graphite or carbon fiber layers within the plate improves XY-plane conduction, enabling efficient heat routing toward edge-mounted cooling units or heat exchangers.
Check all our Frequently Asked Question
Frigate uses precision CNC milling and surface grinding to maintain flatness below 10 microns across entire plate areas. Coordinate Measuring Machines (CMM) are used for verifying tolerances on critical zones. Fixture-based setups reduce thermal warping during machining. This process ensures reliable alignment with power module footprints and interface hardware.
Yes, Frigate supports embedded thermal solutions such as flattened heat pipes and vapor chambers during plate fabrication. These are thermally bonded into cavities using controlled-pressure brazing or epoxy systems. Design is validated using CFD thermal simulations before production. This allows localized heat extraction from high-power zones in compact layouts.
Frigate uses bonded stack-ups combining dissimilar materials like aluminum, copper-moly composites, and dielectric layers. Finite Element Analysis (FEA) is used to model thermal expansion and mechanical stress. Controlled lamination and diffusion bonding techniques ensure long-term stability. This allows tailoring of thermal paths while preventing delamination or material fatigue.
Frigate offers anodizing, electroless nickel plating, and ceramic coating for corrosion resistance and electrical isolation. Treatments are selected based on the end-use environment, such as marine, aerospace, or industrial zones. Surface roughness is controlled post-treatment to maintain thermal contact quality. Coatings also serve to reduce galvanic corrosion in multi-metal assemblies.
Mounting features such as tapped holes, dowel pin locators, and counterbores are machined with ±0.02 mm precision. Frigate uses jig-based setups during machining and post-inspection to validate positional accuracy. This ensures repeatability across production batches for high-volume modular systems. Stable mechanical alignment enhances thermal contact and reduces mechanical stress during installation.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!