Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Material compatibility is essential for system longevity in chemically aggressive or high-salinity environments. All wetted components are manufactured from corrosion-resistant alloys such as duplex stainless steel, bronze-nickel blends, or high-performance thermoplastics like PVDF or PTFE. Surface treatments, including electropolishing and passivation, further reduce susceptibility to microbial growth, crevice corrosion, and ion leaching, ensuring integrity over prolonged service intervals in desalination, chemical processing, and wastewater treatment systems.
Valve sealing integrity under static and dynamic pressure is maintained using high-compression elastomer seats or precision-lapped metal-to-metal seals. These components are tolerance-matched to within microns to ensure consistent contact under varying temperature and pressure conditions. Float valves are designed to maintain shutoff performance under backpressure scenarios, typically tested to ANSI/FCI 70-2 Class VI leakage standards. Seals retain dimensional stability across wide thermal cycles and differential pressure zones.
Actuation is inherently mechanical and self-regulating. Valve operation continues during power failure or sensor malfunction, offering a deterministic response to fluid level changes. Mechanical stiction and hysteresis are minimized through low-friction pivot assemblies and linear float guidance systems. Designs often include secondary containment floats or dual-arm redundancies for critical systems, enabling fail-safe closure even in the event of primary float degradation.
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Controls liquid levels in clarifiers and storage tanks to maintain hydraulic balance and prevent overflow during continuous operation.
Regulates makeup water based on evaporation losses, ensuring thermal efficiency and preventing pump cavitation from low-level conditions.
Maintains optimal water levels in condensate tanks to protect feed pumps and avoid thermal shock in boiler internals.
Prevents reagent overflow or depletion by automatically adjusting inlet flow based on tank liquid level and fluid density.
Ensures consistent fluid supply in elevated tanks for gravity-fed distribution, avoiding dry-run damage in downstream control valves.
Maintains fluid interface levels to support phase separation efficiency and avoid cross-contamination between immiscible fluid layers.
Valve orifices and seats are engineered to minimize cavitation and hydrodynamic turbulence at high flow rates. Flow coefficients (Cv) are optimized via computational fluid dynamics (CFD) to maintain laminar flow through the throttling range. In high-pressure systems, staged or pressure-balanced designs are available to reduce valve wear and minimize water hammer effects during actuation.
Valve assemblies are available in top-entry, side-entry, and bottom-mount configurations to support horizontal or vertical tank installations. Customizable float arm lengths, angular offsets, and buoyant volumes allow precise level setting tailored to vessel geometry and fluid density. For high-viscosity fluids, float materials with modified density and surface coatings improve actuation response and reduce contamination buildup.
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Frigate utilizes advanced CNC machining and automated assembly lines to maintain tight tolerances across all valve components. Continuous in-process monitoring ensures dimensional accuracy and consistency. A robust quality control system, including pressure testing and leak detection, is employed at multiple stages. The result is a high degree of precision in float valve production, ensuring optimal functionality in high-demand applications.
Frigate conducts rigorous pressure, thermal cycling, and corrosion testing on each batch of float valves to simulate real-world operating conditions. Stress tests under variable flow and temperature conditions ensure that seals and components maintain integrity. Additionally, specialized fatigue testing verifies the valve’s performance over extended operational lifespans. These tests ensure that each float valve can handle the toughest environments without failure.
Frigate employs advanced material selection processes, considering factors like chemical exposure, pressure ratings, and temperature ranges. For example, valves used in chemical processing may feature corrosion-resistant alloys or fluoropolymer linings, while those for oil and gas are constructed from high-strength, impact-resistant materials. Each material is selected based on detailed compatibility analysis to ensure long-term durability and operational reliability. Comprehensive material certifications and testing confirm their suitability for demanding industries.
Frigate uses computational fluid dynamics (CFD) simulations to analyze and optimize the internal flow characteristics of each valve model. Flow rate adjustments are made by varying the orifice size, float geometry, and valve seat design to match specific application demands. Additionally, the float valves are designed for dynamic performance under fluctuating pressures and flow conditions, ensuring efficient and reliable operation. This approach ensures precise liquid level control across diverse industries
Frigate offers tailored float valve solutions by leveraging flexible manufacturing processes and custom design capabilities. Engineers collaborate with clients to define specific requirements such as tank dimensions, fluid types, and operating pressures. The team then customizes float arms, valve bodies, and seals to meet those needs while maintaining optimal performance. Prototypes and testing ensure that the final product meets the desired specifications before mass production.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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