Australian Plug Power Cords

Australian Plug Power Cords is designed strictly according to AS/NZS 3112 specifications, including dimensional tolerances for pin alignment, creepage distances, and insulation resistance. This eliminates failures during regulatory inspections and ensures safe integration into Class I and II appliances without requalification testing. 

Plug Standard

AS/NZS 3112:2017 (Type I, 2P+E)

Rated Voltage

250V AC

Rated Current

10A / 15A (based on conductor size and plug type)

Conductor Material

Annealed electrolytic copper, Class 5 (flexible)

Conductor Cross-Section

0.75 mm² / 1.0 mm² / 1.5 mm² / 2.5 mm²

Product Description

Australian Plug Power Cord utilizes finely stranded, electrolytic-grade copper conductors with controlled lay length and annealing properties. This construction reduces skin effect and conductor impedance, supporting consistent current flow under variable load conditions while maintaining conductor temperature within IEC 60228 Class 5 thresholds. 

Conductor Resistance

≤26 Ω/km @ 20°C for 1.5 mm² copper

Insulation Material

PVC or EPR (Ethylene Propylene Rubber), RoHS-compliant

Sheath Material

PVC, Rubber, or LSZH (Low Smoke Zero Halogen)

Dielectric Strength

≥2000V AC for 1 minute between conductors and earth

Insulation Resistance

≥100 MΩ @ 500V DC

Flame Retardancy

IEC 60332-1-2 compliant

Temperature Rating

-20°C to +90°C (PVC); up to 105°C short-term (Rubber)

Pin Material

Nickel-plated brass (solid or hollow, machined to ±0.05 mm)

Flexing Endurance

≥10,000 cycles at 180° bend radius per IEC 60227-2

±0.2 mm across sheath diameter

±0.2 mm across sheath diameter

Technical Advantages

Australian Plug Power Cord incorporates thermoplastic or thermoset insulation with thermal index ratings up to 90°C continuous and 105°C short-term. The outer jacket meets IEC 60332-1 flame propagation standards and withstands direct UV exposure without jacket cracking or dielectric breakdown. 

Australian Plug Power Cord features precision overmolded connectors using high-durometer elastomers to maintain dielectric integrity at the entry point. The molded transition section includes integrated strain relief geometry tested for 10,000+ flex cycles at a 180° bend radius without conductor displacement. 

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Industry Applications

Data Centers

Used for powering server racks and network hardware with IEC C13/C15 connectors, ensuring stable 250V AC supply under continuous load. 

Medical Equipment

Connects diagnostic devices and life-support systems requiring AS/NZS 3112-compliant plugs with high insulation resistance and low leakage current. 

Telecommunications Infrastructure

Provides stable power to baseband units and switching cabinets where electromagnetic compatibility and thermal endurance are critical. 

Industrial Automation Panels

Supplies regulated power to PLCs, HMIs, and VFDs where vibration-resistant molded connectors and high-flex jackets are essential. 

Test and Measurement Equipment

Supports bench instruments requiring precise power input with minimal voltage drop and high dielectric withstand across active-ground conductors. 

HVAC Systems

Used in air handling units and chillers with IEC 60320 connections, supporting thermal overload protection and sustained high-current operation. 

 

Current Rating Integrity Under Continuous Load

Australian Plug Power Cord supports nominal ratings of 10A or 15A at 250V AC, validated through continuous current carrying tests at elevated ambient conditions (40°C). Dielectric strength between conductors and ground exceeds 2000V AC, ensuring insulation reliability during surge events or neutral displacement faults. 

Australian Plug Power Cord includes IEC 60320 C13, C15, or C19 connectors with precisely machined termination points and low contact resistance. This ensures compatibility with global data center equipment, HVAC systems, and medical devices without requiring interface adapters or re-termination. 

Australian Plug Power Cords

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure uniform conductor resistance in Australian Plug Power Cord across production batches?

Frigate uses Class 5 annealed copper conductors with controlled strand diameter and lay length for uniform resistance. Each reel is resistance-tested to IEC 60228 limits before extrusion. Automated inline resistance monitoring ensures no variation during continuous production. This maintains consistent voltage drop and heat generation across all cords. 

What insulation materials does Frigate use to improve fire retardancy in Australian Plug Power Cord?

Frigate uses PVC and rubber compounds with flame retardancy tested to IEC 60332-1-2. For critical applications, LSZH (Low Smoke Zero Halogen) sheathing is available. These materials limit flame propagation, smoke opacity, and toxic gas release. This makes the cords suitable for enclosed and safety-critical installations. 

 

How are Frigate’s Australian Plug Power Cords tested for mechanical stress and strain relief durability?

Frigate performs mechanical flex tests as per IEC 60227-2, applying 10,000 cycles at defined bend radii. Strain relief is overmolded and subjected to tensile pull tests exceeding 30N. The connector body is tested for retention force in standard socket systems. These measures ensure mechanical reliability during repeated use. 

 

Does Frigate provide traceability for each Australian Plug Power Cord shipped?

Yes. Frigate uses laser marking or print coding with batch ID, date code, and cavity reference on each power cord. This allows full traceability for quality audits and field failure analysis. Records are maintained in the internal quality management system as per ISO 9001. 

How does Frigate maintain dimensional accuracy in the plug pins of Australian Plug Power Cord?

Frigate manufactures plug pins using CNC-machined brass with tolerance limits within ±0.05 mm. Each pin is inspected using automated optical measurement systems. This ensures proper insertion force and secure electrical contact in AS/NZS 3112 sockets. Consistent pin geometry also reduces wear on mating receptacles. 

 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Australian Plug Power Cords

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Australian Plug Power Cords

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