Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper (Tin-plated or bare) / Aluminum for lightweight options
Thermoplastic Polyurethane (TPU) or Polyethylene (PE)
Up to 600 V for power cables; signal cables rated at 300 V
-20°C to +85°C for standard use; up to +120°C for specialized applications
Flame-retardant materials per UL 1581 and IEC 60332 standards
ROVs are deployed in some of the most extreme underwater environments, where exposure to saltwater, extreme pressures, and abrasive surfaces can degrade standard cables. These cables are built to withstand the intense corrosive effects of saltwater and are engineered to perform under high-pressure depths. ROV cables utilize advanced thermoplastic polyurethane (TPU) sheathing and high-grade stainless steel reinforcements.
IP68 rating; suitable for prolonged submersion in saltwater
UV-stabilized materials ensuring durability under sunlight exposure
Ranges from 0.5 mm² to 25 mm², depending on current requirements
High-grade TPU or PVC for enhanced flexibility and protection
Steel wire braid or aramid fiber for additional mechanical strength
Typically ranges from 5 A to 100 A, depending on conductor size and application
Designed for high flexibility with minimum bending radius of 10x the outer diameter
Customizable based on application; standard sizes include 6, 8, 12, and 16 conductors
Varies from 6 mm to 25 mm, depending on cable construction and configuration
Enhanced protection through double-armored construction and crush-resistant design
Meets or exceeds industry standards such as IEC 60092, ISO 13628, and API 17F
Subsea operations demand precise control and data transmission over vast distances, making signal integrity a major concern. ROV cables feature low-capacitance, high-conductivity conductors paired with specialized shielding configurations, such as double-braided copper shields and Mylar tapes, to ensure minimal signal loss and interference. Whether transmitting high-frequency data or critical power, our cables maintain signal quality, providing seamless communication between the surface and your ROV systems.
ROV deployment involves repetitive movements, twisting, and flexing, which can cause cable fatigue and failure. Our cables have ultra-flexible cores and high-tensile materials to withstand continuous bending. Aramid fiber strength and double-armored construction ensure consistent performance in dynamic underwater conditions. This reduces the risk of failure and costly repairs.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for Underwater Inspection video and sensor data transmission during subsea infrastructure inspections.
Provides power and control signals for ROV-operated tools and manipulators in Subsea Construction.
Facilitates real-time data collection and monitoring of subsea equipment in Oil and Gas Exploration operations.
Enables deployment of sensors to gather data on water quality and marine ecosystems in Environmental Monitoring.
Powers ROVs are used to recover sunken vessels and lost equipment in Salvage Operations.
Supports Scientific Research missions by transmitting data from sensors deployed in deep-sea exploration.
Ensuring consistent power delivery to ROVs is essential, particularly in deep-sea operations where failure is not an option. Our ROV cables utilize low-resistance conductors and optimized insulation to reduce power loss over extended cable lengths. It ensures efficient power transmission even at greater depths. This enables your ROV systems to operate fully, improving productivity and reducing operational costs.
Check all our Frequently Asked Question
ROV cables are typically made with advanced materials like thermoplastic polyurethane (TPU) for the outer sheath and copper or aluminum for the conductors. TPU is resistant to abrasions, cuts, and chemicals, making it suitable for harsh underwater conditions. The choice of conductor material affects electrical conductivity and resistance, which are critical for efficient power and data transmission.
ROV cables are designed with low-capacitance conductors and multi-layer shielding to ensure signal integrity. This minimizes signal loss and protects against interference from external sources. The shielding often includes braided copper or aluminum layers, which help maintain clear communication between the ROV and surface control systems, even at great depths.
Aramid fiber strength members provide additional tensile strength to ROV cables. They help the cables withstand bending, twisting, and high-tension loads during deployment. This reinforcement is essential for preventing mechanical failure, ensuring the cables remain functional in dynamic underwater environments where movements can cause fatigue.
The design of ROV cables, including their diameter, insulation type, and reinforcement, directly impacts their performance in deep-sea conditions. For example, thicker insulation provides better pressure resistance, while reinforced constructions can prevent cable failure under extreme bending or twisting. A well-designed cable ensures reliable operation, reducing the risk of failure at great depths.
Yes, ROV cables can be tailored to meet specific operational requirements. Customization options include varying cable lengths, conductor sizes, and different types of armoring. Depending on the mission, you can choose lightweight cables for shallow applications or heavy-duty cables for deep-sea exploration. This flexibility allows you to optimize performance based on your project’s unique challenges.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!