Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Type E Power Cords support rated current loads of 16A at 250V AC with low resistive loss across the conductor span. Copper conductors utilize a high-conductivity 99.99% pure core with Class 5 stranding for flexibility under dynamic bend conditions. Thermal rise is maintained within IEC 60884-1 limits across variable ambient profiles, including 40°C operational envelopes with 100% duty cycles.
Type E Power Cords are engineered to minimize micro-vibration displacement through precise plug-socket mechanical fit. Plug dimensions conform to CEE 7/5 standards with dimensional tolerances maintained under ±0.05 mm, ensuring uniform contact engagement. Lateral retention forces exceed 0.30 N·m, preventing socket disengagement under cable pull stress and improving power reliability in high-cycle equipment.
Type E Power Cords incorporate a dual-layer thermoplastic elastomer sheath with minimum dielectric breakdown strength of 2.5 kV RMS for conductor-core separation. Surface leakage current is suppressed using high-insulation-resistance compounds meeting 10⁹ Ω thresholds. Insulation is classified as Class II, compliant with double-reinforced dielectric standards for fault isolation in industrial-grade enclosures.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in PLC and control cabinets operating on 230V AC supply, ensuring stable ground continuity in TN-S configured environments.
Connects Class I analytical equipment requiring low-leakage earth paths and dielectric isolation for sensitive voltage and signal accuracy.
Supplies edge computing and UPS-linked rack systems with stable 16A load handling, minimizing resistive loss across extended duty cycles.
Powers non-patient-contact machines with reinforced insulation and certified grounding, supporting IEC 60601 installation requirements.
Enables oscilloscopes, signal generators, and load testers to operate with minimal EMI coupling and verified contact resistance paths.
Delivers consistent current to heating elements and motor drivers under cyclic temperature loading, avoiding conductor fatigue or connector deformation.
Type E Power Cords maintain physical and electrical properties after 168-hour thermal aging at 136°C. Deformation under load remains below 1 mm under a 2 N compression as per EN 60245-2. The outer jacket compound resists PVC migration, embrittlement, and discoloration in confined or poorly ventilated control panel applications.
Type E Power Cords achieve VDE 0472 part 804 flame class B and UL VW-1 vertical flame test compliance. The jacket compound delays ignition and self-extinguishes without flame propagation in vertical orientation. Oxygen index exceeds 28%, with total heat release under critical thresholds for IEC 60332-3-22 scenarios.
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Frigate uses CNC-calibrated contact insertion systems to maintain dimensional tolerances within ±0.02 mm on mating interfaces. Each plug is tested for 10,000 insertion-removal cycles at 250V, 16A with monitored micro-arcing events. Gold-flashed or nickel-plated contacts are used depending on corrosion exposure profiles. Post-mating resistance variation is limited to <10% to prevent contact instability during field use.
Frigate performs 100% hi-pot testing at 2.5 kV RMS for 60 seconds between conductors and ground. Dielectric endurance is validated using IEC 60243-1 for insulation breakdown under constant voltage and elevated humidity. All cordsets undergo insulation resistance testing exceeding 1 GΩ at 500V DC. Frigate also assesses partial discharge levels for double-insulated variants used in noise-sensitive systems.
Frigate embeds laser-etched batch codes linked to internal ERP records, which store compound formulations, extrusion parameters, and conductor properties. Each lot is traceable to raw material certifications, RoHS and REACH declarations, and tensile strength benchmarks. Batch trace data includes timestamped torque tests, flame resistance scores, and insulation thickness reports. Full documentation is available in ISO 9001:2015-compliant formats for audit-ready deployments.
Frigate conducts flex testing per IEC 60227 with 20,000 cycles at 90° and 0.5 kg load using programmable robotic arms. Sheath integrity, conductor continuity, and thermal rise are monitored continuously during test cycles. Fatigue performance is verified under combined torsion and tension stress simulations to replicate industrial mobile platforms.
Data is logged via sensor-integrated test benches for permanent QC recordkeeping.
Each batch is tested for flame retardance using UL VW-1 and IEC 60332-1 methods on vertical test jigs. Frigate uses halogen-free compounds with oxygen index values above 28% and smoke density within EN 61034 limits. Cord sets are exposed to 750°C glow wire testing for housing materials to verify ignition delay. All data is archived with material lot reference and third-party validation reports.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!