Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Using non-linear Finite Element Analysis (FEA), multi-axial loading conditions—such as torsion, axial compression, and bending—are simulated to identify and eliminate stress concentration zones. This approach enhances the plate’s mechanical durability, making it suitable for demanding orthopedic reconstructions, especially in long bone applications.
Material selection prioritizes titanium alloy Ti-6Al-4V ELI and vacuum-melted 316LVM stainless steel due to their superior resistance to micro-crack initiation under cyclic fatigue conditions. These alloys offer high strength-to-weight ratios and an elastic modulus closer to cortical bone, reducing stress shielding and promoting physiological load transfer. Controlled grain structure and absence of non-metallic inclusions further enhance long-term mechanical stability under dynamic loading.
Electrochemical polishing and passivation treatments are applied to achieve nanometric surface smoothness and stable oxide layer formation. This prevents galvanic coupling, pitting corrosion, and fretting wear when implanted in varying pH environments. High-purity processing protocols eliminate sulfur and carbon residues, ensuring compliance with ASTM F86 and ISO 5832-1 for corrosion resistance in permanent implants.
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Used for diaphyseal stabilization in femur, tibia, and humerus under high axial and bending load conditions.
Supports joint-sparing fixation in distal femur, proximal tibia, and distal radius with precise anatomic contouring.
Facilitates rigid fixation in low-density bone using locking mechanisms to prevent screw loosening and implant migration.
Employed in bridging large cortical voids post-trauma or tumor resection with load-sharing plate configurations.
Used in angular deformity corrections by enabling controlled bone segment repositioning and maintaining mechanical alignment.
Applies in growth plate-sparing techniques using low-profile plates designed for immature bone morphology and vascular preservation.
Locking plate systems feature conically threaded screw holes with precision-machined angles to ensure uniform torque distribution and prevent cross-threading. This preserves the plate’s structural integrity and maintains locking performance under multi-directional biomechanical loads.
Each plate design is derived from CT-based anatomical datasets, enabling bone-specific curvature and profile adaptations. This minimizes intraoperative contouring, preserving the mechanical integrity of the implant and reducing cold working artifacts.
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Frigate uses high-precision CNC machining to maintain strict positional tolerances for multiple screw holes. Surgical bone plates is inspected using coordinate measuring machines (CMM) to verify alignment accuracy. This ensures compatibility with orthopedic screw systems during surgery. Consistent hole spacing helps reduce intraoperative adjustments and improves fixation reliability.
Frigate applies anodization and passivation processes to titanium and stainless-steel surgical bone plates. These treatments remove surface contaminants and enhance biocompatibility. Micro-texturing is also used to reduce soft-tissue irritation. All treated plates undergo cytotoxicity testing under ISO 10993-5 standards.
Frigate uses stress-relieving heat treatment after forming or CNC machining processes. This minimizes internal stress concentrations that could cause fatigue cracks. Residual stress levels are verified using X-ray diffraction methods. The process enhances long-term durability under cyclic loading conditions.
Frigate supports CAD modeling directly from patient CT or MRI scan data. The team uses reverse engineering to create customized plate geometries. Surgical bone plates are 3D-printed in titanium or machined from forged blanks. Custom implants improve fit and reduce the need for intraoperative contouring.
Frigate performs go/no-go gauge testing for every locking hole to ensure thread compatibility. Optical inspection systems detect burrs or deformations in tapped threads. Micro-Vickers hardness tests verify material hardness near the threaded regions. This ensures consistent engagement with locking screws under load.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!