Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Packaging Machine Sealing Jaw surfaces are exposed to abrasive multilayer films and foil laminates under repetitive compressive cycles. Wear leads to profile distortion, affecting seal integrity and increasing frictional drag. Surface hardening through plasma nitriding, DLC coatings, or chromium plating elevates hardness up to 65–70 HRC. These treatments reduce jaw face degradation, maintain sealing geometry, and extend operational intervals before resurfacing is required.
Packaging Machine Sealing Jaw sealing quality is directly impacted by surface flatness and contour precision. Poor planarity or misaligned serration patterns cause uneven pressure, material deformation, or poor bonding. Jaws are machined to achieve flatness and parallelism within ±5 μm and surface finish below Ra 0.4 μm. Toothed or embossed seal profiles are formed via wire EDM or CNC engraving, ensuring exact duplication for both horizontal and rotary sealing formats.
Packaging Machine Sealing Jaw surfaces frequently suffer from molten polymer buildup and film sticking under elevated sealing temperatures. This causes visual defects, seal contamination, and thermal imbalance. To mitigate these issues, sealing jaws are coated with high-temperature fluoropolymers or ceramic-based release coatings. These layers resist film adhesion above 200°C and maintain clean sealing cycles over extended production runs, especially in PE and PET laminate applications.
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Used for forming hermetic seals on multi-layered films in high-speed horizontal and vertical form-fill-seal packaging systems.
Ensures precise sealing of medical powders and tablets in controlled-temperature sealing zones under cGMP-compliant packaging environments.
Provides thermal bonding for heat-sensitive laminates in continuous motion wrapping of cheese slices, butter bars, and yogurt sachets.
Maintains seal integrity on polyethylene-based laminates in cryogenic packaging lines with adjustable dwell time and thermal response.
Delivers strong seals on high-barrier metallized films for moisture and oxygen-sensitive dry or semi-moist pet food products.
Used for aggressive chemical laminate films requiring uniform thermal distribution and non-stick coatings to prevent material buildup.
Packaging Machine Sealing Jaw thermal behavior must synchronize with sealing dwell time and cycle speed. Improper watt density or slow thermal response causes overheating or under-sealing. Customized cartridge heater sizing, zoned heating layouts, and real-time thermocouple feedback enable responsive thermal modulation. These features allow sealing temperature stability during ramp-up, steady-state, and cooldown phases, improving seal reproducibility across variable machine speeds.
Packaging Machine Sealing Jaw design must account for the sealing window of various materials such as LDPE, BOPP, PET/PE, and aluminum foil laminates. Each material requires specific sealing pressure, dwell time, and temperature range. Jaws are tailored for optimal contact pressure and thermal inertia suitable for high-barrier or low-melt films, ensuring reliable seal formation without deformation or channeling under specified packaging formats.
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Frigate applies advanced surface treatments like plasma nitriding and tungsten carbide coatings on sealing jaws. These methods increase surface hardness up to 70 HRC, reducing wear from metallic or abrasive laminates. Coating thickness and hardness are optimized based on film contact pressure and sealing cycles. This ensures longer jaw life and minimal profile distortion.
Frigate designs sealing jaws with multi-zone heating using embedded cartridge heaters and thermocouples. Each zone is calibrated based on thermal load and material thickness. This prevents localized overheating in thin areas and under-sealing in thicker zones. Uniform sealing is maintained even with variable film gauges across the width.
Frigate offers reverse-engineered sealing jaws matched to original machine mounting and alignment points. CAD modeling ensures hole patterns, dimensions, and sensor ports align with OEM standards. No changes to existing brackets or actuators are needed. This allows direct replacement and fast commissioning.
Frigate uses high-conductivity alloys and low thermal mass designs to stabilize jaw temperature during continuous operation. Real-time feedback from embedded sensors controls heater response using closed-loop PID systems. This prevents thermal drift over time, even at high machine speeds. Seal consistency remains within ±2°C across all cycles.
Frigate applies high-release coatings like PTFE or ceramic to jaw surfaces exposed to PE, PET, or foil-based films. These coatings withstand sealing temperatures above 250°C without degrading. Stickiness and polymer residue buildup are minimized even during extended runs. This ensures clean seals and reduces downtime for cleaning.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!