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CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Filter Press Plate is manufactured with surface flatness within ±0.3 mm and edge squareness within ±0.2°, preventing leakage and misalignment in high-pressure packs. These tolerances reduce bypass flow and ensure uniform gasket sealing, critical for repeatable filtration in pharmaceutical and chemical processes.
Filter Press Plate incorporates engineered drainage surfaces with controlled rib depth and pattern orientation. This promotes even slurry distribution and reduces differential pressure buildup. Consistent cake formation is achieved across the plate area, improving cycle uniformity and press efficiency.
Filter Press Plate is produced using chemically inert polymers capable of operating in pH ranges from 1 to 14. These plates maintain mechanical properties in aggressive media, making them suitable for acid leaching, alkaline digestion, and high-solids slurries found in metallurgical and chemical plants.
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Filter Press Plate separates fine tailings from slurry streams, optimizing water recovery and minimizing solids carryover in flotation circuits.
Filter Press Plate removes precipitated solids after crystallization, ensuring purity and controlled moisture in batch chemical separation processes.
Filter Press Plate is used in API recovery by separating biomass and active compounds under controlled pressure and aseptic conditions.
Filter Press Plate filters edible oils, juices, and sweeteners by removing suspended solids without altering thermal or chemical characteristics.
Filter Press Plate captures sludge from rinse tanks and drag-out recovery units, maintaining electrolyte purity and preventing downstream contamination.
Filter Press Plate dewaters industrial sludge, reducing moisture content for safe disposal and improving solids handling efficiency in treatment facilities.
Filter Press Plate integrates symmetrical port design and laminar channel routing to minimize pressure drop and backflow. Port diameter tolerances are tightly controlled to ±0.05 mm, ensuring consistent filtrate evacuation, preventing clogging, and reducing cycle delays caused by non-uniform flow.
Membrane-type Filter Press Plate allows secondary cake compression using elastomeric diaphragms, reducing residual moisture content to below 20% in suitable applications. The flexible membrane layer is designed for over 50,000 actuation cycles, ensuring long-term dewatering performance in moisture-critical industries.
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Frigate machines each Filter Press Plate to tight flatness tolerances below ±0.3 mm. This prevents uneven sealing and minimizes gasket fatigue. Plates undergo profile verification using coordinate measuring machines (CMM) to ensure sealing faces remain parallel under compressive load. This helps maintain leak-proof operation during prolonged filtration cycles.
Frigate uses virgin polypropylene, glass-filled polymers, and PVDF based on chemical exposure. These materials resist swelling, softening, or stress cracking in aggressive pH conditions. Each batch is tested for elongation, hardness, and thermal stability. Material compatibility charts are also provided to guide selection for specific media.
Frigate supports custom tooling for both recessed and membrane plate profiles. Plate dimensions, feed eye locations, and gasket grooves are machined per customer specs. CAD/CAM systems ensure accurate reproduction of legacy or OEM patterns. This reduces integration risk and downtime during retrofit or scale-up.
Frigate designs each Filter Press Plate with optimized drainage geometry to ensure equal slurry distribution. Rib layout and inlet flow routing are simulated using CFD tools. This prevents blind spots and promotes even cake build-up across the plate area. Uniform cake thickness improves dewatering and discharge efficiency.
Plates are pressure tested up to 1.5× their rated capacity to simulate peak operating loads. Frigate also conducts cyclic fatigue testing across 10,000+ press-open-close cycles. Mechanical degradation, warpage, and sealing performance are evaluated post-cycle. This ensures structural reliability for high-volume, continuous-duty operations.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
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