Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
DC to USB Power Cord is engineered with low-resistance copper conductors, typically 20AWG or 22AWG, capable of continuous 3A current flow without exceeding a 30°C temperature rise. Heat dissipation is managed through flame-retardant insulation and thermally stable connectors, allowing safe operation in enclosed systems or near heat-sensitive components.
DC to USB Power Cord employs double shielding—foil plus braided mesh—and internal twisted-pair routing for power lines to reduce EMI propagation. Ferrite bead integration at input/output interfaces attenuates high-frequency noise, supporting applications requiring compliance with FCC Part 15 and CE EMC directives.
DC to USB Power Cord utilizes high-cycle USB connectors with ≥10,000 mating cycles, paired with DC barrel jacks of precise dimensional tolerance (±0.05mm). Contact resistance remains under 30 mΩ over the product lifecycle, preserving voltage levels and minimizing insertion loss under dynamic loading conditions.
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Used to deliver stable 5V power from DC sources to microcontrollers, SBCs, and sensor modules in embedded platforms.
Provides regulated USB power from control cabinet DC buses for powering HMIs, USB tools, and configuration devices.
Supports USB diagnostic units by converting vehicle 12V/24V DC supply to USB 5V for data acquisition and interfacing.
Enables portable instruments to receive 5V USB power from industrial battery packs or DC sources in harsh field environments.
Converts distributed DC voltages to USB 5V to power edge gateways or communication nodes in industrial IoT setups.
Powers USB analyzers, logic probes, and firmware loaders directly from programmable lab DC supplies or power rails.
DC to USB Power Cord can be built with inline ICs for power negotiation protocols such as USB PD trigger (9V/12V/20V fixed output) or Apple/BC1.2 mode detection. This enables device-specific fast charging or non-standard USB loads to be powered directly from regulated DC sources.
DC to USB Power Cord maintains contact resistance below 30 mΩ across power and ground terminals, verified through accelerated aging tests and micro-contact deformation analysis. Signal trace geometry is maintained with tight impedance control for Power cords carrying USB data alongside power.
Check all our Frequently Asked Question
Frigate provides DC to USB Power Cords with USB Type-C outputs rated up to 5V 3A or higher, based on application. These cords use properly rated copper conductors and support E-marker ICs when required. Voltage regulation is achieved through embedded converters that maintain USB PD compliance. Type-C cords are suitable for fast charging or high-power USB-C devices in industrial and embedded systems.
Yes, Frigate offers DC to USB Power Cords with customizable barrel connector dimensions such as 2.1mm, 2.5mm, or proprietary sizes. Tolerance control is maintained within ±0.05mm for proper mechanical mating and electrical contact. Custom pin polarity and cable orientation can also be specified. This ensures mechanical compatibility with unique DC ports used in OEM hardware.
Frigate uses UL-approved PVC, TPE, or silicone-based insulation materials based on thermal and environmental requirements. These materials support operating temperatures between -20°C and +80°C, with flame-retardant and abrasion-resistant properties. For outdoor or sealed units, IP67-rated overmolding is available. This ensures reliable operation in industrial, field, or automotive environments.
Frigate integrates ferrite cores, twisted pair layouts, and double shielding (foil + braid) in its DC to USB Power Cord designs. These suppress both conducted and radiated emissions, supporting use in EMI-sensitive environments. Cords can meet CISPR/FCC Class B emissions when properly terminated. This makes them suitable for medical, telecom, and embedded system use.
Frigate designs DC to USB Power Cords with optional protection features like reverse polarity diodes, PTC resettable fuses, and TVS suppression. These components protect downstream USB devices from common power line faults. Voltage regulation remains stable under fault recovery. Protection levels can be tailored for automotive or rugged industrial usage.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!