Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Brass for optimal conductivity and durability.
3-5 microns to provide a protective layer against corrosion.
1 mm to 10 mm, customizable based on power requirements and design.
10 mm to 100 mm, tailored to system voltage and current capacities.
55-65% IACS for efficient power transfer with minimal energy loss.
Powder-coating also enhances thermal resistance, crucial for preventing overheating in electrical systems. This ensures that the busbars can handle high-current loads without compromising the integrity of the components. The ability to withstand high temperatures adds another layer of safety and reliability to your electrical infrastructure.
Copper: 390 W/m·K, Aluminum: 205 W/m·K, ensuring optimal heat dissipation.
Up to 36 kV, suitable for high-voltage applications in industrial setups.
100-3000 A, with capacity variations based on bar dimensions.
-40°C to 200°C, ideal for diverse environmental conditions.
Highly resistant, ensures longevity in harsh, corrosive environments.
Tensile Strength: 210-280 MPa, designed for impact and vibration resistance.
≥ 5 N/mm² to guarantee the coating remains intact under stress.
Smooth, Matte, or Glossy for aesthetic appeal and functional requirements.
Tailored sizes, coating thickness, and material types for specific needs.
IEC 61238-1, RoHS, UL 94, ASTM B498 for industry-standard performance.
Corrosion is a significant threat to electrical systems exposed to moisture, salts, and chemicals. Powder coating delivers a non-porous, electrostatically applied finish that chemically bonds to the metal surface. This process enhances corrosion resistance, preventing harmful agents from penetrating and preserving the busbars’ integrity. In harsh environments, powder-coated busbars can last 10-15 years longer than uncoated alternatives.
Powder coatings can be engineered to minimize surface resistance while ensuring a protective layer. This balance enhances electrical conductivity by providing low-resistance paths for efficient energy flow. Special formulations of the coating prevent oxidation and maintain conductivity, ensuring that electrical connections perform reliably without energy loss.
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Enhances the reliability and lifespan of busbars in power grids, ensuring efficient, uninterrupted energy distribution.
Busbars in power generation plants are protected from thermal and mechanical stress, maintaining performance under peak loads.
Provides robust insulation and heat resistance for high-current busbars in fast-charging infrastructure.
Ensures optimal conductivity and protection from electromagnetic interference, supporting high-efficiency power systems in data centers.
Supports the integration of renewable energy and grid optimization, ensuring stable and reliable power distribution under varying loads.
Withstands extreme temperatures and mechanical stress, ensuring continuity in high-precision manufacturing and robotic applications.
Powder-coated busbars are designed to withstand elevated temperatures without degrading. The coatings can endure temperatures up to 200°C (392°F), offering thermal stability even under high-current loads. The high-temperature resistance prevents cracking, warping, and failure, ensuring long-term performance in systems subject to heat stress.
The powder-coating process creates a durable, impact-resistant surface that provides exceptional protection from mechanical damage. Whether in environments with frequent vibrations or exposure to physical stress, the coating’s hardness resists abrasion and prevents wear. This makes the busbars more robust and able to withstand harsh operational conditions without compromising functionality.
Check all our Frequently Asked Question
The powder coating applied to busbars enhances their ability to withstand high temperatures by creating a protective layer that maintains its integrity up to 200°C (392°F). The thermally stable coating prevents cracking, warping, or degradation under high-current loads. This ensures that the busbars maintain their performance and conductivity without risk of failure, even in high-heat environments.
The powder coating provides a robust, non-porous layer that protects busbars from galvanic and atmospheric corrosion. It prevents exposure to moisture, salt, and chemicals, which can cause oxidation or pitting on the metal surface. This level of protection is particularly important in coastal or industrial environments where exposure to corrosive agents is common.
Powder coating significantly increases the mechanical strength of busbars by providing a hard, durable finish that resists abrasions and impacts. The coating’s hardness allows the busbars to endure mechanical stress, such as vibrations or physical shock, without losing structural integrity. This makes them ideal for use in machinery or other environments subject to frequent movement.
Yes, certain formulations of powder coatings are designed with conductive properties that help mitigate electromagnetic interference (EMI). The coating acts as an insulator, preventing EMI from affecting the busbars or causing electrical disturbances in surrounding equipment. This protection is essential in systems that require stable and precise electrical performance, such as in sensitive electronic or telecommunications applications.
Powder coating extends the lifespan of busbars by providing a continuous barrier against physical damage, corrosion, and environmental factors. The coating’s resistance to oxidation and wear means that the busbars experience less degradation over time. As a result, the need for maintenance, replacement, or repairs is significantly reduced, leading to a longer service life than uncoated busbars vulnerable to environmental and mechanical stresses.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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