Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Brass
3 – 10 microns
1 – 10 mm
10 – 100 mm
> 98% IACS (International Annealed Copper Standard)
Traditional wiring systems can be bulky and difficult to manage, leading to inefficient use of available space. Insulated bus bars solve this issue by offering compact power distribution systems. Their ability to handle high current levels in a streamlined form reduces the need for extensive cable runs and enables flexible system design. This saves valuable space, making installing in cramped or complex environments, such as data centers, manufacturing plants, or high-rise buildings easier.
200 – 400 W/m·K (depending on material)
600V – 36kV (customizable based on application)
100A – 5000A (based on design specifications)
-40°C to 120°C
High resistance to salt, moisture, and industrial chemicals
High tensile strength (up to 300 MPa)
Strong adhesion with no peeling or flaking
Smooth, matte, or custom finish (e.g., nickel-plated)
Custom lengths, widths, shapes, and insulation materials
IEC 60439, UL 857, RoHS, ISO 9001 (depending on application)
Electrical safety is always a top priority. Conventional uninsulated busbars can pose significant risks for short circuits, electric shocks, or fires. Insulated busbars address these concerns by incorporating robust insulating materials that prevent accidental contact with live conductors. Their insulation is designed to withstand high voltages and harsh conditions, ensuring your systems are safe from external electrical hazards. This added layer of protection is essential in preventing catastrophic failures and ensuring equipment and personnel safety.
Traditional conductors can struggle to handle high current loads, resulting in overheating and potential failure. Insulated busbars are designed to carry higher current capacities without the same risks of overheating or degradation. The materials used in their construction facilitate their efficient thermal management, which allows heat to dissipate effectively. This feature ensures that your power distribution remains stable and reliable even in high-load environments, reducing the likelihood of power interruptions or damage to sensitive equipment.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensuring reliable electrical connections in solar and wind energy setups, withstanding harsh environmental conditions.
Ensuring stable electrical distribution in corrosive, high-moisture environments while minimizing system failure risks.
This involves managing high current loads in electric vehicle charging systems while reducing the need for external protective casing.
Facilitating reliable and space-efficient power distribution with minimal maintenance in critical data center operations.
Supporting electrical distribution in large-scale heating, ventilation, and air conditioning systems with low thermal resistance.
Ensuring safe, high-capacity power distribution in railway systems with protection against electrical faults.
Electrical systems need to be built to last, but many systems degrade over time due to environmental factors like humidity, dust, and mechanical stresses. Insulated busbars are made from durable materials resistant to corrosion, wear, and environmental damage.
Efficient installation and ease of maintenance are critical to keeping operational downtime to a minimum. Insulated busbars are designed to be easy to install, with pre-engineered configurations that reduce the need for complex assembly or specialized tools.
Check all our Frequently Asked Question
The insulating materials used in insulated busbars, such as thermoset plastics or epoxy resins, are engineered to withstand high voltages and extreme temperatures. These materials provide a protective barrier to prevent electrical faults by isolating conductive parts and reducing the risk of short circuits or arc faults. The insulation ensures that the current flows only along the designated paths, protecting equipment and personnel.
The insulation in insulated busbars not only protects against electrical hazards but also enhances thermal management. High-quality insulating materials help dissipate heat generated during high current flow, preventing overheating of the busbar system. This thermal regulation reduces the risk of thermal expansion or deformation, ensuring optimal performance even under heavy electrical loads and extending the lifespan of the system.
Insulated busbars are designed with materials that resist corrosion, moisture, dust, and mechanical stresses. The insulation provides an extra layer of protection against environmental factors like humidity, chemicals, and abrasive conditions, making them ideal for use in demanding environments such as offshore platforms, industrial factories, or underground substations. This enhances the reliability and durability of the electrical system, reducing the need for frequent maintenance.
Insulated busbars are optimized to handle high electrical currents without the risk of overheating or electrical breakdown. The insulation material allows for a more compact design while maintaining the necessary electrical current-carrying capacity. Insulated busbars reduce the risk of shorts or power loss by preventing direct contact with other conductive materials, ensuring the total current capacity is utilized efficiently.
Insulated busbars are typically designed with pre-engineered configurations, including standardized dimensions and mounting options, that make them easy to integrate into existing power distribution systems. These designs eliminate the need for complex custom fabrication, reducing installation time and labor costs. The standardized configurations also allow for quick replacement or upgrades, minimizing downtime and ensuring continuous operation.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!