Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Alloys like 6061-T6, 6063-T5, and 6082-T6 offer a balance of strength, elongation, and corrosion resistance. 6061-T6 is ideal for high-strength applications like aerospace, while 6063-T5 suits architectural needs with its excellent finish and formability. Each alloy is optimized through artificial aging to meet specific performance demands.
The square profile ensures uniform torsional stiffness, making it ideal for structural frames, gantries, and load-bearing applications. The design allows for even stress distribution, simplifying structural analysis and minimizing deflection under load.
With controlled surface roughness, these tubes offer consistent anodizing and coating adhesion. This is critical for both visual applications and functional needs like corrosion protection or electrical conductivity in aerospace, automotive, and electronics sectors.
Need reliable Extrusion for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in aircraft and satellite structures for high-strength-to-weight ratio, offering rigidity and corrosion resistance in critical load-bearing components.
Employed in vehicle chassis and frame components, providing strength and reduced weight while withstanding impact and vibration forces.
Utilized for heavy-duty storage systems, offering high torsional stiffness and ease of assembly with minimal material fatigue over time.
Provides robust, lightweight protection for sensitive electronic components, supporting cooling efficiency and shielding from external electromagnetic interference.
Commonly used in cooling systems, leveraging aluminum’s high thermal conductivity for effective heat dissipation in mechanical and electronic systems.
Used for frames and supports in marine environments, providing resistance to corrosion and fatigue under dynamic loading conditions.
Aluminum’s high thermal conductivity (167–235 W/m·K) aids in passive heat dissipation, ideal for cooling systems, battery packs, and power electronics. The flat surfaces of square tubes enhance heat dissipation efficiency, reducing localized thermal stress.
With high weldability using TIG, MIG, and laser welding, 6xxx-series alloys maintain mechanical strength in the heat-affected zone. The geometry ensures strong, low-distortion weld joints, crucial for structural integrity in critical applications.
Check all our Frequently Asked Question
The extrusion process controls the grain structure of the aluminum, enhancing its strength and resistance to fatigue. This results in improved yield strength, especially when using alloys like 6061-T6, which are further strengthened through artificial aging. The extrusion process also influences the material’s ductility and elongation, which are critical for structural integrity in dynamic load applications.
The square profile ensures uniform stress distribution across both axes, providing higher torsional stiffness compared to circular or rectangular tubes. This makes it ideal for applications requiring even load-bearing capacity and minimal deflection, such as in automotive frames or industrial racking systems.
Wall thickness variation can lead to uneven stress distribution, potentially causing weak spots under load. Extrusions with tight tolerance control reduce this effect, ensuring consistent strength throughout the tube. In structural applications, even wall thickness is critical to prevent deformation and ensure dimensional stability under dynamic loads.
The choice of alloy significantly impacts corrosion resistance. For example, 6061-T6 offers good resistance to atmospheric corrosion and is often used in outdoor structures, while 6063-T5 provides better resistance in environments prone to acidic or alkaline exposure. Proper alloy selection ensures the tube’s longevity and performance in harsh environmental conditions.
Heat treatment, specifically artificial aging (T6 condition), increases the hardness and strength of the aluminum alloy by precipitating solute atoms that impede dislocation motion. This process improves the material’s resistance to mechanical stress and ensures consistent performance in load-bearing applications, such as in aerospace or automotive structural components.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!