Colored Server Power Cords

Colored Server Power Cords enables deterministic segregation of A/B power feeds across dual-corded equipment. Color mapping aligns with predefined electrical circuits, facilitating unambiguous identification of load distribution paths during audits or failover conditions. This reduces the risk of single-point power failure in Tier III and Tier IV infrastructures. 

Conductor Material

Annealed 99.99% pure copper, Class B stranded per ASTM B8

Conductor Size Range

10 AWG to 18 AWG, based on ampacity and cord length requirements

Insulation Type

Heat-resistant PVC or TPE per UL 62 and CSA C22.2 standards

Voltage Rating

125V / 250V AC (IEC 60320) depending on plug/receptacle configuration

Current Rating

10A, 13A, 15A, 20A, 30A options per UL and IEC load capacity limits

Product Description

Colored Server Power Cord simplifies three-phase load balancing by allowing clear visual correlation between PDU output phases and server inlet power cords. This ensures accurate identification of underutilized phases and prevents unbalanced loading, which can result in neutral conductor overheating or breaker tripping under harmonics. 

Temperature Rating

-20°C to +105°C operating range (continuous duty in data center conditions)

Flame Retardancy

UL VW-1 and CSA FT2 vertical flame test compliant

Jacket Type

SJT, SJTOW, or TPE jacket for flexibility and thermal resistance

Connector Types

IEC 60320 C13, C14, C19, C20; NEMA 5-15P, L5-20P, L6-30P

Color Availability

10+ jacket colors with RAL/Pantone-matched pigment standards

Dielectric Withstand Voltage

2000V AC for 60 seconds between conductor and jacket

Bending Radius

Minimum 6x outer diameter per ISO/IEC cable flex standards

EMI Shielding

Optional braided copper shield or foil layer for enhanced noise rejection

Surface Resistivity of Jacket

≤ 1 × 10¹² ohm/sq (for ESD-sensitive environments)

UL 817, IEC 60320, RoHS 3, REACH, and CSA C22.2 No. 21 certified

UL 817, IEC 60320, RoHS 3, REACH, and CSA C22.2 No. 21 certified

Technical Advantages

Colored Server Power Cord supports precise cable routing in front-to-rear airflow server configurations. Color-coded cabling minimizes congestion and enables disciplined path separation, directly improving cold aisle containment and reducing delta-T across intake and exhaust zones. This supports ASHRAE Class A1 thermal compliance. 

Colored Server Power Cord allows rapid visual verification of target equipment during live swap, upgrade, or removal operations. By eliminating dependency on label reading or manual tracing, technicians can execute changes with reduced risk of disconnecting critical systems, directly lowering Mean Time to Repair (MTTR). 

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Industry Applications

Enterprise Server Rooms

Supports structured power routing with color-coded redundancy paths, reducing human error during rack expansion, swaps, or maintenance tasks. 

Telecommunications Facilities

Facilitates equipment segregation by power zone, allowing uninterrupted operation of switching, routing, and multiplexing systems during electrical maintenance. 

Co-location Hosting Environments

Distinguishes tenant-specific power circuits visually, aiding SLA enforcement and minimizing unintentional service disruption during shared rack-level activities. 

Financial Trading Infrastructure

Enables deterministic power path separation in low-latency compute environments where server uptime and response time are critical. 

High-Performance Computing Clusters

Supports balanced phase loading and EMI control for power delivery to parallel processing nodes in GPU or CPU compute grids. 

Broadcast and Media Production Racks

Color-coding assists with safe circuit isolation for high-load encoding, rendering, and real-time streaming hardware requiring continuous power stability. 

Load Zoning for Logical Infrastructure Control

Colored Server Power Cord enforces rack-level logical zoning when PDUs are assigned to distinct functional domains such as compute, storage, or networking. This zoning prevents cross-domain interference during faults and allows selective shutdowns or energy audits without affecting unrelated devices. 

Colored Server Power Cord supports high-current equipment with ratings up to 30A and conductor options such as 10 AWG. Compatibility with IEC 60320 C19/C20 and locking connectors ensures secure power delivery to dense compute nodes and multi-GPU servers operating near peak envelope ratings. 

Colored Server Power Cords

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure color consistency across large batches of Colored Server Power Cords?

Frigate uses controlled pigment dispersion during the jacket extrusion process to maintain spectral color uniformity across production runs. Color verification is performed using spectrophotometers calibrated to industry tolerance thresholds. This ensures visual consistency even under varied rack lighting conditions. Accurate color distinction is critical for phase mapping and circuit identification in high-density environments.

What testing does Frigate perform on Colored Server Power Cords to ensure they meet data center standards?

Each Colored Server Power Cord undergoes hipot testing, continuity checks, and jacket integrity inspection under IEC and UL protocols. Frigate also performs heat aging and flex cycle testing to simulate rack conditions. Cords are tested at elevated temperatures to validate thermal endurance. This ensures long-term performance under continuous full-load operation in confined enclosures. 

 

Can Frigate provide Colored Server Power Cords with locking mechanisms for vibration-prone environments?

Yes, Frigate offers IEC C13/C19 and NEMA locking plug variants for Colored Server Power Cords. These locking designs prevent accidental disconnection due to airflow turbulence or equipment vibration. They are especially useful in mobile racks, seismic-rated installations, or high-CFM cooling zones. Retention force testing is done to ensure secure mating under real-world strain conditions. 

How does Frigate help with circuit documentation using Colored Server Power Cords?

Frigate can provide Colored Server Power Cords pre-labeled with unique identifiers matched to customer-supplied circuit maps. Color-coding combined with printed tags streamlines traceability during provisioning or power audits. This reduces dependency on manual documentation and visual guessing.
It also aids in compliance with TIA-606-C structured cabling standards.

 

What customization options does Frigate offer for Colored Server Power Cords used in confined thermal zones?

Frigate provides cords with high-temperature TPE or SJTOW jackets rated up to 105°C continuous duty. Lengths can be cut in 0.5ft increments to avoid airflow obstruction in cable trays or rear duct zones. Low-profile angled connectors are also available for tight rear rack clearances. 
These options improve thermal performance and cable routing in dense compute environments. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Colored Server Power Cords

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