CNC Machining Services
We rely on CNC machining to achieve the tight tolerances necessary for your projects. This advanced computer-assisted technology has transformed manufacturing, empowering human workers by utilizing pre-programmed software to operate machinery with unparalleled precision. Discover how CNC machining can automate the production of precision parts by contacting us at Frigate today.
What We Do
Our CNC Machining Offerings
Frigate is your expert partner in metalworking and CNC machining. Since our inception, we’ve been committed to delivering outstanding quality and customer-focused engineering solutions.
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Advanced expertise with exceptional delivery
Beyond CNC Machining - Expertise You Can Trust
Frigate prides itself on delivering world-class CNC machining services through our team of expert Frigaters. With CNC machines primed and ready to tackle your unique manufacturing needs, we specialize in meeting tight tolerances and handling complex geometries efficiently and on time. Utilizing production-grade materials and leveraging the expertise of our reliable Frigaters, we ensure top-notch results that exceed expectations.
From laser cutting to wood routing and 3D printing, our range of CNC machines covers nearly every commercially utilized manufacturing process and application. Before commencing the manufacturing process, we conduct thorough Design for Manufacturability (DFM) assessments to ensure seamless production. We streamline the manufacturing process and optimize cost-effectiveness by defining various tolerances, rules, and common manufacturing checks.
Our Business Verticals
Aerospace Manufacturing
Automotive Parts Production
Medical Equipment Fabrication
Electronics Component Manufacturing
Defense Industry Solutions
Industrial Machinery Fabrication
Energy Sector Components
Consumer Products Manufacturing
Precision Engineering for Demanding Applications
We specialize in delivering precision-engineered parts tailored to meet the most demanding specifications. With the capability to work with tight tolerances and complex geometries, we ensure that every component we produce aligns perfectly with your requirements. Whether you need standard or non-standard materials, our expert team is equipped to deliver excellence. All our parts adhere to the highest industry standards, following ISO/EN/DE guidelines, and are verified by our trusted NABL accredited testing lab partners.
Exquisite Finishing for Impeccable Results
We understand the importance of flawless finishing to achieve impeccable results. At Frigate, we go the extra mile to ensure that every part meets your exacting standards. From cylindrical grinding to lapping and buffing, we offer a comprehensive range of surface finishing options. Additionally, we provide secondary operations such as surface treatment, heat treatment, anodization, and electroplating to further enhance the quality and durability of your components. Our specialized packaging protocols guarantee that your parts are shipped with the utmost care, ensuring they arrive safely and securely, whether by air, sea, or land freight.
Efficient Execution with Real-Time Monitoring
We leverage cutting-edge technology to streamline our manufacturing processes and enhance efficiency. With our AI platform, we provide real-time updates on the progress of each part, from material procurement to final packaging. This transparent approach ensures that you are always informed about the status of your production schedule. Additionally, we implement pre and post-machining processes to maintain the highest quality standards and meet the unique needs of our clients.
Advanced Finishing Expertise
At Frigate, we boast advanced finishing capabilities to ensure that your parts meet the highest standards of precision and quality. Our skilled technicians specialize in cylindrical, surface, and profile grinding techniques, allowing us to achieve the exact specifications required for your components. Additionally, our honing and lapping processes guarantee exceptional surface finishes, enhancing the performance and longevity of your parts. With our comprehensive range of finishing services, we can meet even the most demanding requirements with precision and efficiency.
State-of-the-Art Inspection Facilities
At Frigate, quality is our top priority, which is why we invest in state-of-the-art inspection facilities to guarantee the integrity of every part we produce. Equipped with cutting-edge technology, including Coordinate Measuring Machines (CMM), gauging systems, Non-Destructive Testing (NDT) equipment, and Counter Profiling tools, we meticulously inspect every component to ensure it meets your exact specifications. Our rigorous inspection processes enable us to maintain the highest levels of accuracy and consistency, providing you with peace of mind and confidence in the quality of our work.
Efficient CAM Programming Solutions
At Frigate, we leverage advanced Computer-Aided Manufacturing (CAM) programming to optimize the efficiency and precision of our machining processes. Our experienced programmers utilize the latest software tools to generate efficient toolpaths and machining strategies tailored to your specific requirements. By automating and optimizing the manufacturing process, we can minimize lead times, reduce waste, and enhance overall productivity. With our CAM programming expertise, we ensure that your parts are manufactured with the highest level of accuracy and efficiency, meeting your deadlines and exceeding your expectations.
CNC Machining Materials
Whether it’s taming the ferocious strength of steel or harnessing the versatility of aluminum, our CNC machining services are equipped to handle both ferrous and non-ferrous metals with precision, efficiency, and ferocious attention to detail.
Metal CNC Machining Materials
Aluminum 6061
Aluminum 5052
Aluminum 2024
Aluminum 6063
Aluminum 7050
Aluminum 7075
Aluminum MIC-6
Copper 101
Copper C110
Copper C932
Copper 260
Copper 360
Nitronic 60 (218 SS)
Stainless Steel 15-5
Stainless Steel 17-4
Stainless Steel 18-8
Stainless Steel 303
Stainless Steel 316/316L
Stainless Steel 416
Stainless Steel 410
Stainless Steel 420
Stainless Steel 440C
Steel 1018
Steel 1215
Steel 4130
Steel 4140
Steel 4140PH
Steel 4340
A2 Tool Steel
O1 Tool Steel
Titanium (Grade 2)
Titanium (Grade 5)
Zinc Alloy
Plastic CNC Machining Materials
High-strength engineering plastic used for many commercial products.
A clear glass-like plastic. Reasonable wear and tear properties. Great for outdoor use.
Acetal
Delrin 150
Delrin 100
Resin with good moisture resistance, high wear resistance, and low friction.
Garolite G10 (FR4)
Garolite G10 (non-FR)
Garolite G11 (FR5)
Constructed of an epoxy resin with fiberglass fabric reinforcement, also called epoxy-grade industrial laminate and phenolic, this material offers high strength and low moisture absorption.
High-density polyethylene is a moisture and chemical-resistant plastic with good impact strength. The material is outstanding for outdoor applications as well as watertight containers or seals.
Offers increased mechanical strength, rigidity, good stability under heat and/or chemical resistance.
With almost twice the tensile strength of ABS, polycarbonate has superior mechanical and structural properties. It is widely used in automotive, aerospace, and other applications that require durability and stability.
PEEK
PEEK (USP Class VI TECAPEEK)
PEEK GF30
Offering excellent tensile strength, PEEK is often used as a lightweight substitute for metal parts in high-temperature, high-stress applications. PEEK resists chemicals, wear, and moisture.
Has excellent electrical properties and little or no moisture absorption. It carries light loads for a long period in widely varying temperatures. It can be machined into parts requiring chemical or corrosion resistance.
This material surpasses most plastics when it comes to chemical resistance and performance in extreme temperatures. It resists most solvents and is an excellent electrical insulator.
Ultra-high molecular weight polyethylene. A general-purpose material. It offers a unique combination of wear and corrosion resistance, low surface friction, high impact strength, high chemical resistance, and does not absorb moisture.
Polyvinyl chloride (Type 1) is a highly chemical-resistant synthetic plastic, PVC is commonly in environments exposed to liquids or requires electrical insulation.
ULTEM 1000
ULTEM 2300
ULTEM (Polyetherimide) is a stiff, robust, performance-grade thermoplastic that can operate continuously in high-temperature environments (up to 340°F). It has one of the highest dielectric strengths of commercially available thermoplastics, making it an excellent electric insulator. Since ULTEM is also resistant to chemicals, easily cleaned, and does not absorb moisture, it is often used for medical applications.
CNC Machining Finishes
The finish option with the quickest turnaround. Machined parts are left with visible tool marks and potentially sharp edges and burrs, which can be removed upon request. CNC machining surface finish is comparable to 125 uin Ra finish.
The part surface is left with a smooth, matte appearance.
This is a batch-based process that tumbles vibrating media to remove sharp edges and burrs on CNC parts. Tumbling can remove machine marks on exterior surfaces. Parts over 8” may require a manual review.
Type II (MIL-A-8625, Type II) creates a corrosion-resistant finish. Parts can be anodized in different colors—clear, black, red, and gold are most common—and are usually associated with aluminum. Type III (MIL-A-8625, Type III, Class 1/2 "hardcoat") is thicker and creates a wear-resistant layer in addition to the corrosion resistance seen with Type II.
A surface finish for titanium per AMS-2488 Type 2 specification. Also called Tiodize, this finish increases fatigue strength and the wear resistance of a part. Titanium anodized parts are common in aerospace and medical device manufacturing. Non-pigmented titanium anodize finishes will dull shine.
A hard coat anodize process that embeds PTFE to create a self-lubricating, dry contact surface with Type 3 hard coat’s protective properties. This finish can be used on aluminum alloys or titanium and increases the service life of the product. This finish conforms to the AMS-2482 Type 1 Hard Coat Anodizing with Teflon (Non-Dyed).
Provides corrosion resistance and good conductivity properties. Can be used as a base for paint. Can leave surface yellow/gold. Adds very little thickness, about 0.00001”-0.00004”. Chem film will conform to MIL-DTL-5541, TYPE I/II.
Improves corrosion resistance for 200 and 300 series and precipitation hardened corrosion-resistant steels. Thickness is negligible, about 0.0000001”. Conforms to ASTM A967, AMS-QQ-P-35, MIL-STD-171, ASTM A380, or AMS 2700.
This process is where powdered paint is sprayed onto a part and baked in an oven. This creates a strong, wear- and corrosion-resistant, more durable layer than standard painting methods. A wide variety of colors are available to create the desired aesthetic.
An electrochemical process cleans steel parts to reduce corrosion and improve appearance, by making the metal brighter. Removes about 0.0001”-0.0025” of the metal. Conforms to ASTM B912-02.
Provides uniform nickel coating which offers protection from corrosion, oxidation, and wear on irregular surfaces. The finished part will be brighter. Thickness starts at .0001”. Conforms to MIL-C-26074.
Silver offers high solderability and electrical conductivity but is susceptible to tarnish. Conforms to AMS QQ-S-365D. Thickness is about 0.00002” - 0.0003.”
Gold Plating provides good corrosion and tarnish resistance with excellent solderability. Default application specification is MIL-G-45204 and ASTM B488, CLASS 00, 0, OR 1. Thickness is about 0.00002" - 0.00005."
Provides uniform zinc coating which offers protection from corrosion, oxidation, and wear on irregular surfaces. Conforms to ASTM B633-15.
Frigate Approach
Achieve Production Goals with Frigate's CNC Machining
Transform your manufacturing processes with Frigate’s industry-leading CNC machining expertise. Leveraging cutting-edge technology and a team of dedicated professionals, we deliver unmatched precision, efficiency, and quality control. Contact us today to discuss your project requirements and unlock the full potential of your business.
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
For milling Frigate supports parts up to 80” x 48” x 24” (2,032 x 1,219 x 610 mm) & for Lathe machining, we support parts up to 62” (1,575 mm) length and 32” (813 mm) diameter.
In VMC, we have 600mm*600mm*600mm table capacity when it comes to 5 axis and up to 3 meters when it comes to 3 axis machining & up to 1 meter when it comes to 4 axis.
Tolerances as per ISO 2768 unless otherwise specified. Maximum tolerance for plastics and composites will be +/- 0.010”.
The standard finish is as-machined: 125 Ra or better. However, Frigate would be happy to support requests of any specific surface finish. Please let us know what type of surface finish would meet your requirements when asking for our quote.
Frigate can accommodate any standard thread size. We can also machine custom threads; these will require a manual quote review.
All kinds of metals & non-metals, woods, acrylics, foams, Delrin, nylon, PTFE(Teflon) and other thermoplastic materials.
Manufacturing Capability/Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
1 to 1000 MM
1 to 1000 MM
1 to 1000 MM
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
Materials
1250 X 1250 MM
Within 10 microns
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Heavy Fabrication
24000 MT/a
Materials
CS / MS, Alloy steel, Stainless Steel, etc.
Sheet Metal Fabrication
0.8 to 25 mm
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ