Extrusion

Frigate provides material options like aluminum, plastics, and alloys to match your exact performance needs. We can engineer custom profiles to ensure your components integrate seamlessly into your system. 

extrusions

Streamlined extrusion shortens lead times, boosts productivity, and meets tight deadlines without sacrificing quality or consistency. 

Custom extrusions match exact shapes and finishes, eliminating post-processing and reducing both production time and overall costs. 

Optimized material use and low energy processes cut waste, reduce expenses, and support environmentally responsible manufacturing practices.

Our Clients

Trusted by Engineers and Purchasing Leaders 

Our Extrusion Products

Explore our high-quality Extrusion solutions today

All
Seals, Gaskets & Weatherstrips
Industrial & Custom Extrusions
Extruded Pipes, Tubes & Rods
Cable Management & Electrical Extrusions
Automotive & Transportation Extrusions
Aluminum Extrusions
CPVC Hot Water Pipe (ISASTM Standard) (1)
Anodized Aluminum Stair Nosing (2)
_Partition Mounting Channel (Aluminum) - img
4040 T-Slot Aluminum Profile - IMG (3)
Aluminum Heat Sink Extrusion
Machine Guarding Aluminum Profile (T-Slot) (1)
45×90 Modular Framing Extrusions
TPEEPDM Window Weatherstrip (3)
EMT Electrical Conduit (Extruded SteelAluminum) (2)
Rubber U-Channel Edge Trim (5)
Bus Body Side Panel Extrusions (AluminumFRP) (2)
3-Track Aluminum Door Frame Extrusion
Extruded Conveyor Guide Rail
Heavy-Duty Structural Aluminum Profile
Workstation Frame Extrusions (T-slot system)
Aluminum Roof Rail Section
HVAC Rubber Door Gaskets
Rubber Bumper Protector (Extruded)
Aluminum Wire Ducting (with Slotted Cover) (2)
Surface Raceway (PVCABS) (3)
Extruded Square Aluminum Tube
Busbar Insulation Sleeve (2)
Pultruded FRP Solid Rod (2)
Closed Cell Rubber Gasket Strip (Custom Profile)
Aluminum C-Channel Extrusions (2)
Automotive Door Trim Seal (Co-Extruded) (1)
Rubber Bumper Protector (Extruded)
2020 T-Slot Aluminum Profile - IMG
EPDM D-Section Weather Seal (5)
Handrail Bracket Extrusions (Wall Mounted)
Sliding Door Rail Aluminum Extrusion
Industrial Rubber Hoses (Extruded Rubber) (3)
EPDM Glazing Bead (Glass Panel Insert) (1)
Custom Extruded Conduit System (1)
Products_Flanges images (3)
6063 Aluminum Round Tube (extruded)
Custom Aluminum Extrusions (per CADdrawing) (2)
extrusions
extrusions
extrusions

Reliable Joining with Dissimilar Materials

Extruded parts often need to be joined with metals, plastics, or composites, which can lead to corrosion, stress cracks, or joint failure. Frigate solves this by combining advanced surface treatments, smart design features, and careful material selection to ensure long-lasting, high-performance connections. Our process minimizes failure risks in hybrid assemblies, even under thermal and mechanical stress. 

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

We export to 10+ countries

Frigate’s Global Presence

Frigate takes pride in facilitating “Make in India for the globe“.  As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.

extrusions

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Our Manufacturing metrics

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

extrusions
extrusions

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

extrusions

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

extrusions

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

extrusions

22% 

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

extrusions

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

extrusions

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How do you maintain uniform metal flow in asymmetric or multi-void extrusion profiles?

We use die balancing techniques and computational fluid dynamics (CFD) simulations to optimize metal flow, ensuring even distribution across complex profiles. By adjusting the die geometry, we minimize flow imbalances, especially in asymmetrical shapes or profiles with multiple voids. This approach prevents issues like wall thinning or flow lag. The result is consistent part quality, even in intricate designs.

Can extrusion geometry be tuned to compensate for post-process deformation like stretching or bending?

Yes, we apply deformation compensation by adjusting the die design based on predictive stress models. This ensures that material flow accounts for shrinkage and stretch during cooling and post-forming. By using precise calculations, we maintain tight tolerances after secondary processes. This allows for consistent geometry, even after bending, stretching, or machining.

How do you prevent microstructural inconsistencies in thick versus thin cross-sectional areas?

We use precise thermal control during extrusion, with different cooling rates for thick and thin sections. This ensures uniform recrystallization and prevents unwanted grain size variation. We also optimize the extrusion speed to maintain consistent cooling across the profile. These methods prevent weak or brittle areas in profiles with varying thicknesses.

Can dissimilar material co-extrusion be done without compromising bond integrity under dynamic loads?

Yes, we carefully select compatible materials with similar viscosities and precise interface temperature control. This allows us to achieve strong, reliable bonds between dissimilar materials during the co-extrusion process. Extensive shear and impact testing validate the bond’s integrity under dynamic load conditions. The result is a robust, long-lasting joint without compromising performance. 

How do you ensure extrusion die longevity when producing highly abrasive or high-hardness profiles?

We use high-performance tool steels like H13 or CPM alloys that are known for their excellent heat resistance and durability. Specialized coatings, such as PVD, further enhance die wear resistance. We also optimize flow paths to minimize stress and abrasion on the dies. These measures extend die life, ensuring high-quality output for more than 100,000 cycles in tough materials. 

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Loading....