Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Surgical Drill Guide addresses angular variability introduced by freehand technique, which remains a leading contributor to screw misalignment and cortical breach. The system enforces an axis-locked drill path, reducing human-induced angular error to within clinically acceptable thresholds across variable bone densities and drill diameters. By minimizing the reliance on visual estimation or intraoperative imaging alone, Surgical Drill Guide allows for uniform performance across surgical teams, which is essential for high-volume orthopedic centers and trauma units.
Surgical Drill Guide incorporates integrated mechanical depth control mechanisms that ensure consistent penetration limits based on preoperative planning parameters. This is particularly critical when drilling near neurovascular structures or through thin cortices in pediatric or osteoporotic bone. The depth-limiting feature of the Surgical Drill Guide eliminates the need for manual stop collars or fluoroscopic confirmation, allowing the operator to achieve precise bicortical or monocortical engagement with reduced intraoperative risk.
Surgical Drill Guide is manufactured from sterilization-stable materials, such as high-performance PEEK composites and precipitation-hardened stainless steels, chosen for their resistance to thermal expansion and creep deformation. Dimensional integrity is maintained after repeated autoclave cycles, ensuring that guide alignment and bushing tolerances remain within ±0.02 mm. The construction of Surgical Drill Guide supports compliance with hospital sterilization protocols without compromising mechanical accuracy over its lifespan, which is essential for reusable surgical instrumentation in institutional procurement settings.
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Used to guide screw trajectories in comminuted long bone fractures, ensuring accurate cortical engagement and stable internal fixation geometry.
Provides controlled drill path through pedicles, reducing medial wall breach and improving alignment for multi-level spinal instrumentation constructs.
Enables precise drilling in complex skull or mandibular geometries, supporting alignment of mini-plates in maxillofacial fracture repair.
Facilitates accurate screw placement in narrow pelvic corridors, minimizing risk to neurovascular structures during acetabular stabilization procedures.
Used in constrained visualization environments to maintain consistent drill trajectories for anchor or screw insertion in joint-preserving surgeries.
Assists in pre-planned angular corrections by guiding osteotomy drill cuts and screw paths for deformity realignment surgeries.
Surgical Drill Guide offers adaptability for complex geometries through patient-specific design based on CT or MRI-derived segmentation. The system supports integration with digital planning software and additive manufacturing, allowing creation of guides that match irregular bone topographies such as pelvic columns or maxillofacial contours.
Surgical Drill Guide ensures that screw vectors align with biomechanical load paths, particularly in constructs involving multi-planar fixation like angular stable plating or polyaxial screw systems. By enforcing predefined angular orientations, the guide contributes to optimal screw-bone interface, improved load transfer, and enhanced resistance to pull-out under cyclic loading conditions.
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Frigate uses multi-axis CNC machining and precision tooling to maintain dimensional tolerances within ±0.02 mm on guide sleeves and frames. All critical components are inspected using coordinate measuring machines (CMM) for angular and concentric accuracy. This ensures minimal cumulative error during multi-sleeve operations. High repeatability allows standardized performance across different surgical cases.
Frigate supports patient-specific manufacturing using DICOM-to-CAD workflows based on CT/MRI imaging data. Anatomical conformity is achieved through 3D printing or 5-axis milling depending on material and application. Drill trajectory vectors are pre-validated in the digital plan and physically constrained in the final guide. This approach improves accuracy in irregular geometries like pelvic fractures or tumor resections.
Frigate manufactures Surgical Drill Guides using PEEK, Ultem™, or 17-4 PH stainless steel, selected for high thermal resistance and dimensional integrity. These materials undergo repeated autoclave testing to confirm tolerance retention and surface stability. Creep resistance and corrosion resistance are validated for long-term clinical use. This ensures guides can be safely reused without loss of precision.
Frigate designs Surgical Drill Guides with modular bushing systems to fit standard and cannulated drill bits from 1.5 mm to 4.5 mm. Interchangeable sleeves accommodate different shaft diameters and lengths while maintaining tight axial alignment. Universal interfaces ensure compatibility with major trauma and orthopedic implant systems. This flexibility reduces instrumentation redundancy in multi-system hospitals.
Yes, Frigate conducts angular validation using laser metrology or digital probe alignment tools. Each guide undergoes bench testing to confirm compliance with specified trajectory angles within ±2° tolerance. Validation reports can be provided with each production lot. This quality assurance process ensures guide reliability for high-precision surgical applications.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!