Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Punch Press Lower Tool is engineered from hardened tool steels such as H13, D2, or CPM variants, selected based on impact resistance and compressive yield strength. Cross-sectional geometry and stress-path profiling reduce base deflection during high-force forming, preventing angular deviation in critical-form features.
Punch Press Lower Tool features uniform contact pressure across the lower die face, achieved through CNC lapping and precision lobe contouring. Material fracture planes are consistently supported during high-speed blanking, controlling rollover and secondary burr formation even in high-tensile sheet stocks.
Punch Press Lower Tool incorporates rebound-dampening inserts or elastomer isolators to absorb high-magnitude reverse loads following material breakthrough. This ensures decoupling of impact energy from the base die, preventing micro-fractures and fatigue propagation in multi-stage tooling environments.
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Maintains uniform blanking clearance for burr-free punching of silicon steel stator and rotor cores in motor and transformer production.
Ensures accurate die closure during deep draw and piercing of stainless and coated sheets in HVAC and appliance chassis components.
Withstands cyclic high-load punching of titanium and aluminum alloys for complex brackets and rib components in aerospace structural assemblies.
Provides tight dimensional control during progressive forming of aluminum and nickel enclosures used in EV battery module housing systems.
Delivers dimensional repeatability during forming of surgical-grade stainless steel panels in precision medical device enclosures.
Supports fine-blanking and embossing of galvanized steel for high-volume production of switchgear and telecom equipment housings.
Punch Press Lower Tool enables high-precision tool relocation using ground dowel slots, keyed locating surfaces, and baseplate symmetry. Repeatable die positioning eliminates the need for shimming or iterative alignment during changeovers, maintaining centerline accuracy in automated press lines.
Punch Press Lower Tool employs thermally stabilized tool steels with low coefficient of expansion to avoid dimensional drift during extended runs. Elevated temperature cycling does not distort tool-body geometry, preserving bottom die planarity during continuous press operation.
Check all our Frequently Asked Question
Frigate uses vacuum heat-treated tool steels with uniform hardness to control distortion under repeated impact. Each Punch Press Lower Tool is CNC-machined and finished to ensure parallelism within ±5 microns. This reduces die shift and uneven wear during long production runs. Dimensional checks are verified using CMM equipment before dispatch.
Frigate offers D2, H13, and PM-grade steels for applications with high wear or thermal stress. These materials are selected based on compressive strength, wear resistance, and toughness. For abrasive forming, coated variants with TiN or DLC are available. Each material is chosen based on FEM simulation and part load data.
Frigate incorporates dowel hole positioning and self-locating base features for repeatable installation. This reduces alignment time and ensures tool centerline remains unchanged after reinstallation. The base plate geometry matches standard press bed slots. This allows quick setup without needing rework or die spotting.
Frigate engineers its lower tools with integrated dampening zones to absorb snap-through forces. These zones use shock-absorbing materials or optimized cavity reliefs to reduce stress spikes. The design helps prevent micro-cracks or surface chipping under reverse loading. Reverse load paths are validated through simulation and testing.
Yes, Frigate supports custom geometry for presses with offset or irregular bed layouts. The lower tool base is modeled in CAD to match the press-specific mounting and shut height. Custom locating features and fasteners are also integrated based on press make. This ensures full compatibility with non-standard or legacy machines.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!